| Assessment Year | 1999 |
|---|---|
| Principal Product | steel products |
| NAICS |
n/a
|
| SIC | 3443: Fabricated Plate Work (Boiler Shops) |
| Sales Range | $5 M to 10M |
| # of Employees | 80 |
| Plant Area |
100,000
ft2
|
| Annual Production | 12,000
ton
|
| Production Hrs. Annual | 4,420
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $64,720 | 1,661,782 |
kWh
|
$0.039 |
| Electricity Demand | $64,033 | 5,225 |
kW-mo/yr
|
$12.26 |
| Natural Gas | $70,940 | 17,852 |
MMBtu
|
$3.97 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $15,040 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $12,950 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,170 | $710 |
$1,170
31,653
kWh
|
$1,000
-
kW-mo/yr
|
- | - | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,840 | $1,410 |
$290
7,913
kWh
|
$210
-
kW-mo/yr
|
- | - | $1,340 | - | - | |
| 03 | 2.6212: Turn off equipment during breaks, reduce operating time | $470 | - |
$330
9,086
kWh
|
$140
-
kW-mo/yr
|
- | - | - | - | - | |
| 04 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $250 | $500 |
$180
4,689
kWh
|
$150
-
kW-mo/yr
|
$(-80.0)
-
MMBtu
|
- | - | - | - | |
| 05 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $7,710 | $1,100 | - | - | - | - | - | $7,710 | - | |
| 06 | 3.8132: Use less toxic and volatile solvent substitutes | $2,600 | $4,500 |
$(-290.0)
(-7,913)
kWh
|
$(-250.0)
-
kW-mo/yr
|
- |
$3,980
-
gal
|
- | - | $(-840.0) | |
| TOTAL RECOMMENDED | $15,040 | $8,220 |
$1,680
45,428
kWh
|
$1,250
-
kW-mo/yr
|
$(-80.0)
-
MMBtu
|
$3,980
-
gal
|
$1,340 | $7,710 | $(-840.0) | ||
| TOTAL IMPLEMENTED | $12,950 | $6,310 |
$1,210
32,826
kWh
|
$890
-
kW-mo/yr
|
- |
$3,980
-
gal
|
- | $7,710 | $(-840.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs