ITAC Assessment: KU0520
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ITAC Assessment: KU0520
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Assessment Year 1999
Principal Product wide-belt sanding machines
NAICS
n/a
SIC 3553: Woodworking Machinery
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 98,700
ft2
Annual Production 500
pieces
Production Hrs. Annual 2,080
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $44,781 1,259,086
kWh
Electricity Demand $24,050 5,168
kW-mo/yr
Natural Gas $23,201 4,465
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $21,920 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,620

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.3212: Optimize plant power factor $5,880 $4,000 - $5,010
-
kW-mo/yr
$870 - - - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $690 $1,080 $150
4,689
kWh
$40
-
kW-mo/yr
- - - - $500 - -
03 2.2437: Recover waste heat from equipment $410 $670 - - - $410
-
MMBtu
- - - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $250 $250 $130
4,103
kWh
$120
-
kW-mo/yr
- - - - - - -
05 2.4221: Install compressor air intakes in coolest locations $210 $350 $110
3,517
kWh
$100
-
kW-mo/yr
- - - - - - -
06 3.5142: Treat and reuse equipment cleaning solutions $3,440 $3,630 - - - - $350
-
Tgal
$3,090
-
gal
- - -
07 4.131: Modify process to reduce material use/cost $6,720 $8,000 - - - - - - - $6,720 -
08 4.131: Modify process to reduce material use/cost $4,320 $9,500 - - - - - - - - $4,320
TOTAL RECOMMENDED $21,920 $27,480 $390
12,309
kWh
$5,270
-
kW-mo/yr
$870 $410
-
MMBtu
$350
-
Tgal
$3,090
-
gal
$500 $6,720 $4,320
TOTAL IMPLEMENTED $10,620 $12,230 $240
7,620
kWh
$220
-
kW-mo/yr
- - $350
-
Tgal
$3,090
-
gal
- $6,720 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Other Liquid (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs