| Assessment Year | 1999 |
|---|---|
| Principal Product | roll-forming machinery |
| NAICS |
n/a
|
| SIC | 3547: Rolling Mill Machinery and Equipment |
| Sales Range | $10 M to 50M |
| # of Employees | 230 |
| Plant Area |
160,875
ft2
|
| Annual Production | 75
pieces
|
| Production Hrs. Annual | 4,602
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $72,913 | 2,877,198 |
kWh
|
$0.025 |
| Electricity Demand | $67,115 | 8,328 |
kW-mo/yr
|
$8.06 |
| Natural Gas | $7,469 | 1,747 |
MMBtu
|
$4.28 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $408,930 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $406,450 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,780 | $400 |
$1,520
59,789
kWh
|
$1,260
-
kW-mo/yr
|
- | - | - | - | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,660 | $2,430 |
$250
9,672
kWh
|
$390
-
kW-mo/yr
|
- | $1,020 | - | - | |
| 03 | 2.2437: Recover waste heat from equipment | $820 | $2,540 | - | - |
$820
-
MMBtu
|
- | - | - | |
| 04 | 2.6218: Turn off equipment when not in use | $530 | - |
$530
20,516
kWh
|
- | - | - | - | - | |
| 05 | 3.5146: Utilize a central coolant system for cleaning and reuse of metal working fluid | $3,140 | $7,830 | - | - | - | - | $3,140 | - | |
| 06 | 4.111: Add equipment/ operators to reduce production bottleneck | $400,000 | $602,110 | - | - | - | - | - | $400,000 | |
| TOTAL RECOMMENDED | $408,930 | $615,310 |
$2,300
89,977
kWh
|
$1,650
-
kW-mo/yr
|
$820
-
MMBtu
|
$1,020 | $3,140 | $400,000 | ||
| TOTAL IMPLEMENTED | $406,450 | $610,340 |
$2,050
80,305
kWh
|
$1,260
-
kW-mo/yr
|
- | - | $3,140 | $400,000 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs