| Assessment Year | 1999 |
|---|---|
| Principal Product | windows |
| NAICS |
n/a
|
| SIC | 3442: Metal Doors, Sash, Frames, Molding, and Trim Manufacturing |
| Sales Range | $10 M to 50M |
| # of Employees | 250 |
| Plant Area |
152,000
ft2
|
| Annual Production | 8,000,000
lb
|
| Production Hrs. Annual | 4,170
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $86,333 | 3,198,124 |
kWh
|
$0.027 |
| Electricity Demand | $155,031 | 11,061 |
kW-mo/yr
|
$14.02 |
| Natural Gas | $83,867 | 26,199 |
MMBtu
|
$3.20 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,368,360 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2221: Use immersion heating in tanks, melting pots, etc | $30,880 | $31,230 |
$13,520
514,068
kWh
|
$22,780
-
kW-mo/yr
|
$(-5,420.0)
-
MMBtu
|
- | - | - | - | - | - | |
| 02 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $17,150 | $28,520 |
$7,510
285,756
kWh
|
$12,650
-
kW-mo/yr
|
$(-3,010.0)
-
MMBtu
|
- | - | - | - | - | - | |
| 03 | 2.2426: Use waste heat from flue gases to heat space conditioning air | $10,840 | $18,000 | - | - |
$10,840
-
MMBtu
|
- | - | - | - | - | - | |
| 04 | 2.2437: Recover waste heat from equipment | $2,640 | $810 | - | - |
$2,640
-
MMBtu
|
- | - | - | - | - | - | |
| 05 | 2.4221: Install compressor air intakes in coolest locations | $2,460 | $270 |
$1,010
38,101
kWh
|
$1,450
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,120 | $1,800 |
$870
32,825
kWh
|
$1,250
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 07 | 2.2511: Insulate bare equipment | $1,520 | $1,030 |
$540
20,516
kWh
|
$980
-
kW-mo/yr
|
- | - | - | - | - | - | - | |
| 08 | 2.2531: Re-size charging openings or add movable cover or door | $990 | $700 | - | - |
$990
-
MMBtu
|
- | - | - | - | - | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $550 | $770 |
$140
5,275
kWh
|
$230
-
kW-mo/yr
|
- | - | - | $180 | - | - | - | |
| 10 | 3.2121: Convert to electrostatic powder coating | $278,220 | $513,480 | - | - |
$(-13,000.0)
-
MMBtu
|
- |
$10,975
-
lb
|
- | $268,330 | $11,915 | - | |
| 11 | 4.111: Add equipment/ operators to reduce production bottleneck | $800,000 | $29,240 | - | - | - | - | - | - | - | - | $800,000 | |
| 12 | 4.652: Replace existing equipment with more suitable substitutes | $220,990 | $233,750 | - | - | - |
$21,790
-
lb
|
- | $199,200 | - | - | - | |
| TOTAL RECOMMENDED | $1,368,360 | $859,600 |
$23,590
896,541
kWh
|
$39,340
-
kW-mo/yr
|
$(-6,960.0)
-
MMBtu
|
$21,790
-
lb
|
$10,975
-
lb
|
$199,380 | $268,330 | $11,915 | $800,000 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Solid Waste (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs