| Assessment Year | 1998 |
|---|---|
| Principal Product | vinyl siding, plastic pipe |
| NAICS |
n/a
|
| SIC | 3089: Plastics Products, Not Elsewhere Classified |
| Sales Range | $100 M to 500M |
| # of Employees | 387 |
| Plant Area |
380,240
ft2
|
| Annual Production | 142,000,000
lb
|
| Production Hrs. Annual | 8,688
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $852,783 | 41,246,484 |
kWh
|
$0.021 |
| Electricity Demand | $381,674 | 76,110 |
kW-mo/yr
|
$5.01 |
| Natural Gas | $71,152 | 14,346 |
MMBtu
|
$4.96 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $82,180 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $65,530 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4239: Eliminate or reduce compressed air usage | $20,790 | $8,520 |
$15,670
757,034
kWh
|
$5,240
-
kW-mo/yr
|
- | - | $(-120.0) | - | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $7,030 | $1,400 |
$5,270
254,689
kWh
|
$1,760
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.4133: Use most efficient type of electric motors | $6,510 | $19,700 |
$4,780
230,950
kWh
|
$1,730
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $2,960 | $2,390 |
$2,110
102,286
kWh
|
$850
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7132: Install timers on light switches in little used areas | $1,100 | $1,250 |
$1,100
53,048
kWh
|
- | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $510 | $720 |
$80
4,103
kWh
|
$30
-
kW-mo/yr
|
- | $400 | - | - | |
| 07 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $340 | $880 |
$230
10,844
kWh
|
$80
-
kW-mo/yr
|
- | $30 | - | - | |
| 08 | 3.8132: Use less toxic and volatile solvent substitutes | $4,260 | $9,000 |
$(-320.0)
(-15,826)
kWh
|
$(-220.0)
-
kW-mo/yr
|
$8,640
-
gal
|
- | $(-3,840.0) | - | |
| 09 | 4.112: Replace old machine with new automatic multi-station tool | $30,350 | $31,830 |
$(-60.0)
(-2,931)
kWh
|
$(-80.0)
-
kW-mo/yr
|
- | $30,490 | - | - | |
| 10 | 4.652: Replace existing equipment with more suitable substitutes | $8,330 | $6,280 | - | - | - | - | - | $8,330 | |
| TOTAL RECOMMENDED | $82,180 | $81,970 |
$28,860
1,394,197
kWh
|
$9,390
-
kW-mo/yr
|
$8,640
-
gal
|
$30,920 | $(-3,960.0) | $8,330 | ||
| TOTAL IMPLEMENTED | $65,530 | $63,050 |
$25,970
1,254,689
kWh
|
$8,760
-
kW-mo/yr
|
- | $30,920 | $(-120.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Other Liquid (haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs