| Assessment Year | 1997 |
|---|---|
| Principal Product | heating elements |
| NAICS |
n/a
|
| SIC | 3567: Industrial Process Furnaces and Ovens |
| Sales Range | $10 M to 50M |
| # of Employees | 200 |
| Plant Area |
44,000
ft2
|
| Annual Production | 535,000
pieces
|
| Production Hrs. Annual | 4,318
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $49,702 | 1,230,070 |
kWh
|
$0.040 |
| Electricity Demand | $27,783 | 6,708 |
kW-mo/yr
|
$4.14 |
| Natural Gas | $8,625 | 1,379 |
MMBtu
|
$6.25 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $34,080 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $26,850 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $13,340 | - |
$19,620
497,069
kWh
|
$10,730
-
kW-mo/yr
|
$(-17,010.0)
-
MMBtu
|
- | - | - | |
| 02 | 2.7231: Use radiant heater for spot heating | $1,540 | $5,580 | - | - |
$1,540
-
MMBtu
|
- | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,360 | $5,470 |
$980
24,619
kWh
|
$380
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,010 | $230 |
$780
19,930
kWh
|
$230
-
kW-mo/yr
|
- | - | - | - | |
| 05 | 2.7135: Install occupancy sensors | $780 | $1,400 |
$780
19,930
kWh
|
- | - | - | - | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $490 | $780 |
$170
4,396
kWh
|
$20
-
kW-mo/yr
|
- | - | $300 | - | |
| 07 | 2.1311: Replace electrically-operated equipment with fossil fuel equipment | $370 | $810 |
$750
19,050
kWh
|
$90
-
kW-mo/yr
|
$(-470.0)
-
MMBtu
|
- | - | - | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $180 | $270 |
$140
3,517
kWh
|
$40
-
kW-mo/yr
|
- | - | - | - | |
| 09 | 3.5221: Recycle casting sand | $4,050 | - | - | - | - |
$4,050
-
lb
|
- | - | |
| 10 | 3.2123: Convert to high volume low pressure (hvlp) paint guns | $3,340 | $300 | - | - | - | - | - | $3,340 | |
| 11 | 4.122: Develop standard procedures to improve internal yields | $7,620 | - | - | - | - | - | $7,620 | - | |
| TOTAL RECOMMENDED | $34,080 | $14,840 |
$23,220
588,511
kWh
|
$11,490
-
kW-mo/yr
|
$(-15,940.0)
-
MMBtu
|
$4,050
-
lb
|
$7,920 | $3,340 | ||
| TOTAL IMPLEMENTED | $26,850 | $6,270 |
$21,520
545,135
kWh
|
$11,380
-
kW-mo/yr
|
$(-17,010.0)
-
MMBtu
|
- | $7,620 | $3,340 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs