ITAC Assessment: KU0235
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ITAC Assessment: KU0235
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Assessment Year 1987
Principal Product BALL BEARINGS
NAICS
n/a
SIC 3562: Ball and Roller Bearings
Sales Range $10
M
to 50
M
# of Employees 245
Plant Area
n/a
Annual Production 35,000,000
pieces
Production Hrs. Annual 5,688
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $484,117 10,810,961
kWh
Natural Gas $88,018 25,330
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $26,245 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,830

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4312: Improve lubrication practices $11,769 - $11,769
262,896
kWh
- -
02 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,844 - $3,844
85,873
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $3,582 $400 $3,582
80,012
kWh
- -
04 2.2414: Use waste heat from hot flue gases to preheat $2,242 $4,000 - $2,242
-
MMBtu
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $1,629 - - $1,829
-
MMBtu
$(-200.0)
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $935 $1,800 $1,299
29,015
kWh
$(-364.0)
-
MMBtu
-
07 2.1123: Install automatic stack damper $784 $1,275 - $784
-
MMBtu
-
08 2.1233: Analyze flue gas for proper air/fuel ratio $524 - - $684
-
MMBtu
$(-160.0)
09 2.2511: Insulate bare equipment $643 $150 $643
14,361
kWh
- -
10 2.6214: Shut off pilots in standby equipment $162 - - $222
-
MMBtu
$(-60.0)
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $131 $50 $131
2,931
kWh
- -
TOTAL RECOMMENDED $26,245 $7,675 $21,268
475,088
kWh
$5,397
-
MMBtu
$(-420.0)
TOTAL IMPLEMENTED $9,830 $4,400 $7,426
165,885
kWh
$2,464
-
MMBtu
$(-60.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs