| Assessment Year | 2025 |
|---|---|
| Principal Product | Synthetic Resin |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $50 M to 100M |
| # of Employees | 52 |
| Plant Area |
220,000
ft2
|
| Annual Production | 389,659,635
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | North Carolina |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $1,275,489 | 25,501,218 |
kWh
|
$0.050 | |
| Electricity Demand | $857,719 | 40,984 |
kW-mo/yr
|
$20.93 | |
| Natural Gas | $816,319 | 144,899 |
MMBtu
|
$5.63 | |
| Waste Disposal Costs | |||||
| Water Usage | $67,741 | 4,335 |
Tgal
|
$15.63 | |
| Water Disposal | $13,050 | 4,335 |
Tgal
|
$3.01 | |
| TOTAL YEARLY COSTS | $3,030,318 | ||||
| RECOMMENDED SAVINGS* | $691,617 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $11,274 | $29,920 |
$7,165
143,303
kWh
|
$4,109
-
kW-mo/yr
|
- | - | |
| 02 | 2.4133: Use most efficient type of electric motors | $21,757 | $126,440 |
$13,828
276,553
kWh
|
$7,929
-
kW-mo/yr
|
- | - | |
| 03 | 2.3212: Optimize plant power factor | $37,880 | $29,000 | - |
$37,880
-
kW-mo/yr
|
- | - | |
| 04 | 2.2135: Repair and eliminate steam leaks | $11,840 | $2,305 | - | - |
$11,840
-
MMBtu
|
- | |
| 05 | 2.2136: Install / repair insulation on steam lines | $2,618 | $1,634 | - | - |
$2,618
-
MMBtu
|
- | |
| 06 | 2.2414: Use waste heat from hot flue gases to preheat | $33,307 | $75,751 | - | - |
$33,307
-
MMBtu
|
- | |
| 07 | 2.1224: Replace boiler | $50,929 | $423,280 | - | - |
$50,929
-
MMBtu
|
- | |
| 08 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $106,671 | $712,500 |
$87,600
1,752,000
kWh
|
$50,232
-
kW-mo/yr
|
$(-24,761.0)
-
MMBtu
|
$(-6,400.0) | |
| 09 | 2.9114: Use solar heat to make electricty | $415,341 | $4,074,007 |
$264,645
5,292,907
kWh
|
$150,696
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $691,617 | $5,474,837 |
$373,238
7,464,763
kWh
|
$250,846
-
kW-mo/yr
|
$73,933
-
MMBtu
|
$(-6,400.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs