ITAC Assessment: KS2208
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ITAC Assessment: KS2208
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Assessment Year 2023
Principal Product Porcelain Enamel Frit and Powder
NAICS 325510: Paint and Coating Manufacturing
SIC 2851: Paints, Varnishes, Lacquers, Enamels, and Allied Products
Sales Range $50
M
to 100
M
# of Employees 100
Plant Area 150,000
ft2
Annual Production 19,000
ton
Production Hrs. Annual 8,400
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $602,553 7,706,400
kWh
Electricity Demand $303,019 15,588
kW-mo/yr
Natural Gas $1,333,048 153,605
MMBtu
Waste Disposal Costs
Water Usage $27,274 8,155
Tgal
Water Disposal $58,459 8,155
Tgal
TOTAL YEARLY COSTS $2,324,353
RECOMMENDED SAVINGS* $116,652 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $33,029

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
01 2.9114: Use solar heat to make electricty $76,472 $602,376 $64,400
823,529
kWh
$12,072
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,950 $5,960 $18,612
238,009
kWh
$6,338
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $6,485 $7,453 $4,073
52,080
kWh
$1,446
-
kW-mo/yr
$966
04 2.7135: Install occupancy sensors $5,357 $5,080 $4,682
59,875
kWh
- $675
05 2.7134: Use photocell controls $1,794 $2,200 $1,619
20,698
kWh
- $175
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,594 $1,080 $1,176
15,036
kWh
$418
-
kW-mo/yr
-
TOTAL RECOMMENDED $116,652 $624,149 $94,562
1,209,227
kWh
$20,274
-
kW-mo/yr
$1,816
TOTAL IMPLEMENTED $33,029 $14,493 $23,861
305,125
kWh
$8,202
-
kW-mo/yr
$966
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs