ITAC Assessment: KG0049
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ITAC Assessment: KG0049
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Assessment Year 1996
Principal Product plastic injection molding
NAICS
n/a
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 65
Plant Area 42,900
ft2
Annual Production 89,250,000
pieces
Production Hrs. Annual 8,592
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $120,486 3,804,807
kWh
Electricity Demand $101,958 7,226
kW-mo/yr
Electricity Fees $705 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $98,301 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $79,487

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
01 2.2511: Insulate bare equipment $16,652 $207 $10,290
323,564
kWh
$6,362
-
kW-mo/yr
- -
02 2.7292: Lower ceiling to reduce conditioned space $16,594 $5,000 $16,594
296,600
kWh
- - -
03 2.4133: Use most efficient type of electric motors $14,214 $12,880 $9,916
312,427
kWh
$4,298
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,057 $416 $368
11,723
kWh
$689
-
kW-mo/yr
- -
05 2.4221: Install compressor air intakes in coolest locations $248 $300 $153
4,982
kWh
$95
-
kW-mo/yr
- -
06 3.4113: Treat and reuse rinse waters $2,707 $3,000 - - $2,707
-
Tgal
-
07 3.5311: Recover and reuse waste material $44,609 $2,000 - - - $44,609
-
lb
08 3.5316: Contract a wood pallet recycling company $2,220 - - - - $2,220
-
lb
TOTAL RECOMMENDED $98,301 $23,803 $37,321
949,296
kWh
$11,444
-
kW-mo/yr
$2,707
-
Tgal
$46,829
-
lb
TOTAL IMPLEMENTED $79,487 $18,803 $20,727
652,696
kWh
$11,444
-
kW-mo/yr
$2,707
-
Tgal
$44,609
-
lb
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Water Disposal Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs