ITAC Assessment: IP0188
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ITAC Assessment: IP0188
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Assessment Year 2024
Principal Product Magnet Wire
NAICS 331420: Copper Rolling, Drawing, Extruding, and Alloying
SIC 3351: Rolling, Drawing, and Extruding Of Copper
Sales Range $100
M
to 500
M
# of Employees 120
Plant Area 400,000
ft2
Annual Production 21,606,000
lb
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $978,991 15,492,000
kWh
Electricity Demand $297,770 56,940
kW-mo/yr
Electricity Fees $2,784 -
Natural Gas $745,346 171,876
MMBtu
Waste Disposal Costs
Water Usage $85,888 19,400
Tgal
Water Disposal $144,552 19,400
Tgal
TOTAL YEARLY COSTS $2,255,331
RECOMMENDED SAVINGS* $280,179 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings
01 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $191,070 $2,400 - - - $71,250
-
Tgal
$119,820
-
Tgal
02 2.3132: Recharge batteries on during off-peak demand periods $27,927 $2,500 - $27,927
-
kW-mo/yr
- - -
03 2.2492: Use "heat wheel" or other heat exchanger to cross-exchange building exhaust air with make-up air $20,000 $650 - - $20,000
-
MMBtu
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $12,293 $2,560 $11,038
175,200
kWh
$1,255
-
kW-mo/yr
- - -
05 2.4239: Eliminate or reduce compressed air usage $9,737 $750 $8,744
138,793
kWh
$993
-
kW-mo/yr
- - -
06 2.7224: Reduce space conditioning during non-working hours $8,621 $438 $290
4,610
kWh
- $8,331
-
MMBtu
- -
07 2.4111: Utilize energy-efficient belts and other improved mechanisms $4,671 $49 $4,194
66,576
kWh
$477
-
kW-mo/yr
- - -
08 2.7231: Use radiant heater for spot heating $4,200 $5,429 - - $4,200
-
MMBtu
- -
09 2.2221: Use immersion heating in tanks, melting pots, etc $1,660 $947 $1,490
23,652
kWh
$170
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $280,179 $15,724 $25,756
408,831
kWh
$30,822
-
kW-mo/yr
$32,531
-
MMBtu
$71,250
-
Tgal
$119,820
-
Tgal
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs