ITAC Assessment: IP0170
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ITAC Assessment: IP0170
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Assessment Year 2023
Principal Product Plastic Film and Sheet
NAICS 326113: Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 112
Plant Area 105,000
ft2
Annual Production 8,200,000
units
Production Hrs. Annual 7,400
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $345,973 9,225,600
kWh
Electricity Demand $557,491 21,544
kW-mo/yr
Electricity Fees $3,600 -
Natural Gas $37,261 3,733
MMBtu
Waste Disposal Costs
Water Usage $8,673 1,679
Tgal
TOTAL YEARLY COSTS $952,998
RECOMMENDED SAVINGS* $60,667 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4239: Eliminate or reduce compressed air usage $5,367 - $2,776
73,044
kWh
$2,591
-
kW-mo/yr
02 2.2625: Chill water to the highest temperature possible $1,771 - $1,605
42,226
kWh
$166
-
kW-mo/yr
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $14,876 $495 $7,494
197,199
kWh
$7,382
-
kW-mo/yr
04 2.3132: Recharge batteries on during off-peak demand periods $6,289 $660 - $6,289
-
kW-mo/yr
05 2.7142: Utilize higher efficiency lamps and/or ballasts $26,696 $4,266 $13,766
362,275
kWh
$12,930
-
kW-mo/yr
06 2.7212: Install or upgrade insulation on hvac distribution systems $590 $113 $540
14,200
kWh
$50
-
kW-mo/yr
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $140 $33 $140
3,663
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,620 $564 $1,620
42,643
kWh
-
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,123 $6,636 $3,123
82,184
kWh
-
10 2.7212: Install or upgrade insulation on hvac distribution systems $195 $600 $177
4,662
kWh
$18
-
kW-mo/yr
TOTAL RECOMMENDED $60,667 $13,367 $31,241
822,096
kWh
$29,426
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs