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ITAC Assessment: IP0158
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ITAC Assessment: IP0158
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2022
Principal Product Industrial Packaging, Automotive Components
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3999: Manufacturing Industries, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 81
Plant Area 160,000
ft2
Annual Production 1,900,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $522,940 5,649,668
kWh
Electricity Demand $7,032 337
kW-mo/yr
Electricity Fees $339 -
Natural Gas $17,538 2,973
MMBtu
Waste Disposal Costs
Water Usage $4,071 192
Tgal
Water Disposal $1,354 192
Tgal
TOTAL YEARLY COSTS $553,274
RECOMMENDED SAVINGS* $30,957 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,178

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
01 2.6211: Conserve energy by efficient use of vending machines $173 - $173
1,857
kWh
- - - -
02 2.3131: Reschedule plant operations or reduce load to avoid peaks $2,990 - - - - - $2,990
03 2.2211: Use optimum temperature $2,592 $14 $710
7,634
kWh
- - $1,882
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,812 $52 $1,160
227,445
kWh
$652
-
kW-mo/yr
- - -
05 2.7111: Reduce illumination to minimum necessary levels $2,753 $187 $2,753
29,598
kWh
- - - -
06 2.7111: Reduce illumination to minimum necessary levels $3,314 $467 $2,123
41,627
kWh
$1,191
-
kW-mo/yr
- - -
07 2.5195: Change product design to reduce energy requirements $780 $168 $499
9,789
kWh
$281
-
kW-mo/yr
- - -
08 2.4111: Utilize energy-efficient belts and other improved mechanisms $132 $44 $14
275
kWh
$118
-
kW-mo/yr
- - -
09 2.4239: Eliminate or reduce compressed air usage $2,975 $1,250 $1,335
26,177
kWh
$1,640
-
kW-mo/yr
- - -
10 2.4239: Eliminate or reduce compressed air usage $2,434 $1,250 $2,434
26,177
kWh
- - - -
11 2.2211: Use optimum temperature $837 $763 $837
9,000
kWh
- - - -
12 2.8121: Apply for tax-free status for energy purchases $7,116 $8,000 - - $7,116 - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $419 $1,159 $419
4,509
kWh
- - - -
14 2.7492: Use proper thickness of insulation on building envelope $2,629 $9,543 $52
1,028
kWh
- - $2,577
-
MMBtu
-
TOTAL RECOMMENDED $30,957 $22,897 $12,510
385,116
kWh
$3,882
-
kW-mo/yr
$7,116 $4,459
-
MMBtu
$2,990
TOTAL IMPLEMENTED $21,178 $19,279 $4,651
284,375
kWh
$1,961
-
kW-mo/yr
$7,116 $4,459
-
MMBtu
$2,990
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs