ITAC Assessment: IP0149
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ITAC Assessment: IP0149
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Assessment Year 2021
Principal Product Sanitizer/Detergent
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $10
M
to 50
M
# of Employees 90
Plant Area 60,000
ft2
Annual Production 21,345,792
lb
Production Hrs. Annual 3,120
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $71,041 728,972
kWh
Natural Gas $20,970 3,359
MMBtu
Waste Disposal Costs
Water Usage $4,159 2,051
Tgal
Water Disposal $10,379 2,051
Tgal
TOTAL YEARLY COSTS $106,548
RECOMMENDED SAVINGS* $38,566 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,399

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,671 $95 $1,671
17,135
kWh
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $982 $120 $982
10,075
kWh
- -
03 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $20,309 $8,100 $20,309
208,302
kWh
- -
04 2.4111: Utilize energy-efficient belts and other improved mechanisms $416 $380 $416
4,264
kWh
- -
05 2.7135: Install occupancy sensors $330 $450 $330
3,389
kWh
- -
06 2.2437: Recover waste heat from equipment $1,621 $2,279 $1,621
17,035
kWh
- -
07 2.8121: Apply for tax-free status for energy purchases $4,813 $8,000 - - $4,813
08 2.1221: Replace obsolete burners with more efficient ones $8,424 $30,935 - $8,424
-
MMBtu
-
TOTAL RECOMMENDED $38,566 $50,359 $25,329
260,200
kWh
$8,424
-
MMBtu
$4,813
TOTAL IMPLEMENTED $3,399 $1,045 $3,399
34,863
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs