ITAC Assessment: IP0135
ITAC logo
ITAC Assessment: IP0135
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2020
Principal Product Adhesive Compounds
NAICS 325520: Adhesive Manufacturing
SIC 2891: Adhesives and Sealants
Sales Range $50
M
to 100
M
# of Employees 76
Plant Area 83,000
ft2
Annual Production 10,960,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $76,160 1,943,890
kWh
Electricity Demand $130,641 6,099
kW-mo/yr
Electricity Fees $5,251 -
Natural Gas $54,550 14,802
MMBtu
Waste Disposal Costs
Water Usage $10,053 2,770
Tgal
Water Disposal $22,755 2,770
Tgal
TOTAL YEARLY COSTS $299,410
RECOMMENDED SAVINGS* $28,446 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,478

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.8112: Combine utility meters $2,157 - - - $2,157 -
02 2.4322: Use or replace with energy efficient substitutes $578 - $321
8,672
kWh
$257
-
kW-mo/yr
- -
03 2.6218: Turn off equipment when not in use $317 - - - - $317
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,925 $401 $2,925
79,048
kWh
- - -
05 2.4323: Use optimum size and capacity equipment $2,568 $390 $1,433
38,719
kWh
$1,135
-
kW-mo/yr
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $6,626 $1,418 $3,070
82,980
kWh
$3,556
-
kW-mo/yr
- -
07 2.4322: Use or replace with energy efficient substitutes $957 $588 $957
25,861
kWh
- - -
08 2.8121: Apply for tax-free status for energy purchases $7,191 $8,000 - - $7,191 -
09 2.2414: Use waste heat from hot flue gases to preheat $2,937 $3,800 - - - $2,937
-
MMBtu
10 2.4231: Reduce the pressure of compressed air to the minimum required $180 $375 $180
4,862
kWh
- - -
11 2.7135: Install occupancy sensors $94 $210 $94
2,549
kWh
- - -
12 2.7142: Utilize higher efficiency lamps and/or ballasts $1,916 $6,013 $888
23,989
kWh
$1,028
-
kW-mo/yr
- -
TOTAL RECOMMENDED $28,446 $21,195 $9,868
266,680
kWh
$5,976
-
kW-mo/yr
$9,348 $3,254
-
MMBtu
TOTAL IMPLEMENTED $17,478 $12,209 $6,348
171,549
kWh
$5,719
-
kW-mo/yr
$2,157 $3,254
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs