ITAC Assessment: IP0123
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ITAC Assessment: IP0123
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Assessment Year 2019
Principal Product Cable assemblies and protective coatings
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $1
M
to 5
M
# of Employees 18
Plant Area 32,000
ft2
Annual Production 700
units
Production Hrs. Annual 2,080
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $23,170 292,609
kWh
Electricity Demand $20,344 1,794
kW-mo/yr
Electricity Fees $8,050 -
LPG $13,380 989
MMBtu
Other Gas $8,000 250
MMBtu
Waste Disposal Costs
Water Usage $666 10,000
Tgal
Solid Waste (non-haz) $15,270 10,000
lb
TOTAL YEARLY COSTS $88,879
RECOMMENDED SAVINGS* $14,172 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,879

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $286 $7 $286
2,309
kWh
- - -
02 2.3512: De-energize excess transformer capacity $248 - $130
1,771
kWh
$118
-
kW-mo/yr
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $442 $70 $442
6,046
kWh
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $503 $100 $503
6,876
kWh
- - -
05 2.7221: Lower temperature during the winter season and vice-versa $1,980 $440 $601
4,860
kWh
- - $1,379
-
MMBtu
06 2.3212: Optimize plant power factor $5,541 $9,685 - - $5,541 -
07 2.2511: Insulate bare equipment $96 $200 - - - $96
-
MMBtu
08 2.4322: Use or replace with energy efficient substitutes $758 $2,290 $758
6,126
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $4,165 $13,663 $3,946
34,526
kWh
$219
-
kW-mo/yr
- -
10 2.2511: Insulate bare equipment $153 $692 - - - $153
-
MMBtu
TOTAL RECOMMENDED $14,172 $27,147 $6,666
62,514
kWh
$337
-
kW-mo/yr
$5,541 $1,628
-
MMBtu
TOTAL IMPLEMENTED $7,879 $16,470 $6,163
55,638
kWh
$337
-
kW-mo/yr
- $1,379
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings LPG Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs