ITAC Assessment: IP0121
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ITAC Assessment: IP0121
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Assessment Year 2019
Principal Product Chemical Products
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 86
Plant Area 120,000
ft2
Annual Production 42,000,000
lb
Production Hrs. Annual 4,905
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $61,054 1,291,820
kWh
Electricity Demand $49,496 2,771
kW-mo/yr
Electricity Fees $7,172 -
Natural Gas $84,472 14,274
MMBtu
TOTAL YEARLY COSTS $202,194
RECOMMENDED SAVINGS* $29,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,230

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,409 $5 $929
19,663
kWh
$480
-
kW-mo/yr
- -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $662 $23 $662
13,998
kWh
- - -
03 2.7221: Lower temperature during the winter season and vice-versa $1,721 $260 $454
9,597
kWh
- - $1,267
-
MMBtu
04 2.3212: Optimize plant power factor $2,859 $3,200 - - $2,859 -
05 2.4221: Install compressor air intakes in coolest locations $252 $476 $166
3,504
kWh
$86
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,800 $4,725 $1,433
30,320
kWh
$367
-
kW-mo/yr
- -
07 2.2414: Use waste heat from hot flue gases to preheat $3,037 $11,000 - - - $3,037
-
MMBtu
08 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $2,512 $9,313 $1,305
27,622
kWh
$1,207
-
kW-mo/yr
- -
09 2.1224: Replace boiler $11,538 $50,526 - - - $11,538
-
MMBtu
10 2.4322: Use or replace with energy efficient substitutes $3,795 $17,400 - - - $3,795
-
MMBtu
TOTAL RECOMMENDED $29,585 $96,928 $4,949
104,704
kWh
$2,140
-
kW-mo/yr
$2,859 $19,637
-
MMBtu
TOTAL IMPLEMENTED $8,230 $22,884 $2,715
57,419
kWh
$453
-
kW-mo/yr
- $5,062
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs