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ITAC Assessment: IP0086
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ITAC Assessment: IP0086
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2017
Principal Product Precision Metal Parts, Heavy Diesel Engines
NAICS 331221: Rolled Steel Shape Manufacturing
SIC 3399: Primary Metal Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 119,000
ft2
Annual Production 1,017,922
lb
Production Hrs. Annual 7,200
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $259,021 5,242,400
kWh
Electricity Demand $208,807 12,989
kW-mo/yr
Electricity Fees $37,186 -
Natural Gas $28,543 5,048
MMBtu
Waste Disposal Costs
Water Usage $9,611 2,190,144
Tgal
Water Disposal $16,661 4,030
Tgal
TOTAL YEARLY COSTS $559,829
RECOMMENDED SAVINGS* $112,518 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $17,546

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
01 2.4323: Use optimum size and capacity equipment $3,463 - $2,245
45,540
kWh
$1,218
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $11,932 $4 $7,735
156,884
kWh
$4,197
-
kW-mo/yr
-
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,016 $90 $4,548
92,257
kWh
$2,468
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $137 $8 $89
1,800
kWh
$48
-
kW-mo/yr
-
05 2.7221: Lower temperature during the winter season and vice-versa $12,071 $775 $12,071
244,863
kWh
- -
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $5,677 $1,400 $3,680
74,664
kWh
$1,997
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $29,028 $7,975 $18,820
381,744
kWh
$10,208
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $522 $204 $522
10,591
kWh
- -
09 2.4322: Use or replace with energy efficient substitutes $2,994 $1,740 $2,994
60,732
kWh
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $155 $109 $155
3,154
kWh
- -
11 2.3212: Optimize plant power factor $23,517 $28,545 - - $23,517
12 2.7241: Install outside air damper / economizer on hvac unit $2,582 $3,703 $2,582
52,389
kWh
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $13,424 $31,458 $8,593
174,302
kWh
$4,831
-
kW-mo/yr
-
TOTAL RECOMMENDED $112,518 $76,010 $64,034
1,298,920
kWh
$24,967
-
kW-mo/yr
$23,517
TOTAL IMPLEMENTED $17,546 $31,670 $11,449
232,233
kWh
$6,097
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs