ITAC Assessment: IP0063
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ITAC Assessment: IP0063
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Assessment Year 2016
Principal Product Wire Shelving/ Organizational Boards
NAICS 332618: Other Fabricated Wire Product Manufacturing
SIC 3496: Miscellaneous Fabricated Wire Products
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area 630,000
ft2
Annual Production 10,437,079
pieces
Production Hrs. Annual 2,100
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $293,383 4,170,614
kWh
Electricity Demand $62,042 17,726
kW-mo/yr
Electricity Fees $9,689 -
Natural Gas $74,239 14,437
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,489 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,105

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 4.454: Modify startup/shutdown times $2,912 - - $2,912
-
kW-mo/yr
-
02 2.6211: Conserve energy by efficient use of vending machines $1,741 - $1,630
23,170
kWh
$111
-
kW-mo/yr
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $170 $5 $132
1,883
kWh
$38
-
kW-mo/yr
-
04 2.6218: Turn off equipment when not in use $416 $3 $416
5,908
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $215 $36 $215
3,061
kWh
- -
06 2.7135: Install occupancy sensors $2,624 $683 $2,624
37,296
kWh
- -
07 2.2437: Recover waste heat from equipment $839 $586 $794
11,288
kWh
$45
-
kW-mo/yr
-
08 2.4322: Use or replace with energy efficient substitutes $268 $240 $268
3,803
kWh
- -
09 2.7444: Close holes and openings in building such as broken windows $113 $112 - - $113
-
MMBtu
10 2.2426: Use waste heat from flue gases to heat space conditioning air $5,185 $9,768 - - $5,185
-
MMBtu
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,006 $2,156 $783
11,130
kWh
$223
-
kW-mo/yr
-
TOTAL RECOMMENDED $15,489 $13,589 $6,862
97,539
kWh
$3,329
-
kW-mo/yr
$5,298
-
MMBtu
TOTAL IMPLEMENTED $7,105 $12,080 $1,546
21,982
kWh
$261
-
kW-mo/yr
$5,298
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs