ITAC Assessment: IP0056
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ITAC Assessment: IP0056
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Assessment Year 2016
Principal Product Wet Wipes
NAICS 322291: Sanitary Paper Product Manufacturing
SIC 2676: Sanitary Paper Products
Sales Range $100
M
to 500
M
# of Employees 450
Plant Area 140,000
ft2
Annual Production 224,014,562
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $389,356 6,792,240
kWh
Electricity Demand $119,137 11,485
kW-mo/yr
Electricity Fees $37,129 -
Natural Gas $63,077 11,756
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $101,292 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,669

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4323: Use optimum size and capacity equipment $1,612 - $1,297
22,601
kWh
$315
-
kW-mo/yr
- -
02 4.821: Pay bills on time to avoid late fees $1,368 - - - $1,368 -
03 2.7221: Lower temperature during the winter season and vice-versa $1,361 - - - - $1,361
-
MMBtu
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,759 $165 $9,759
170,016
kWh
- - -
05 2.1233: Analyze flue gas for proper air/fuel ratio $5,870 $300 - - - $5,870
-
MMBtu
06 4.812: Apply for investment incentives $29,356 $10,000 - - $29,356 -
07 2.4322: Use or replace with energy efficient substitutes $356 $170 $356
6,205
kWh
- - -
08 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $3,273 $2,406 $1,112
19,373
kWh
$2,161
-
kW-mo/yr
- -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,909 $1,267 $1,529
26,646
kWh
$380
-
kW-mo/yr
- -
10 2.7135: Install occupancy sensors $311 $218 $311
5,419
kWh
- - -
11 2.2414: Use waste heat from hot flue gases to preheat $6,064 $6,597 - - - $6,064
-
MMBtu
12 4.812: Apply for investment incentives $5,810 $5,000 - - $5,810 -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $18,149 $51,579 $14,167
246,819
kWh
$3,982
-
kW-mo/yr
- -
14 2.3212: Optimize plant power factor $14,198 $22,745 - - $14,198 -
15 4.812: Apply for investment incentives $1,896 $5,000 - - $1,896 -
TOTAL RECOMMENDED $101,292 $105,447 $28,531
497,079
kWh
$6,838
-
kW-mo/yr
$52,628 $13,295
-
MMBtu
TOTAL IMPLEMENTED $18,669 $683 $10,070
175,435
kWh
- $1,368 $7,231
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs