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ITAC Assessment: IP0031
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ITAC Assessment: IP0031
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2014
Principal Product Aluminum Die Casting
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $100
M
to 500
M
# of Employees 950
Plant Area 41,380,000
ft2
Annual Production 7,500,000
pieces
Production Hrs. Annual 5,100
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,287,720 63,853,846
kWh
Electricity Demand $1,893,603 123,667
kW-mo/yr
Electricity Fees $900 -
Natural Gas $312,228 73,649
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $6,759,479 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,982

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Water Disposal Savings
01 3.4111: Use closed cycle process to minimize waste water production $5,065,497 $375,000 - - $5,065,497
-
Tgal
02 2.7142: Utilize higher efficiency lamps and/or ballasts $22,715 $14,486 $12,452
279,326
kWh
$10,263
-
kW-mo/yr
-
03 2.7142: Utilize higher efficiency lamps and/or ballasts $7,679 $59,914 $2,252
134,051
kWh
$5,427
-
kW-mo/yr
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,588 $22,450 $872
51,898
kWh
$1,716
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $1,661,000 $17,500,000 $1,661,000
37,270,800
kWh
- -
TOTAL RECOMMENDED $6,759,479 $17,971,850 $1,676,576
37,736,075
kWh
$17,406
-
kW-mo/yr
$5,065,497
-
Tgal
TOTAL IMPLEMENTED $32,982 $96,850 $15,576
465,275
kWh
$17,406
-
kW-mo/yr
-
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs