ITAC Assessment: IP0026
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ITAC Assessment: IP0026
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Assessment Year 2014
Principal Product Powder Coating
NAICS 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified
Sales Range $1
M
to 5
M
# of Employees 30
Plant Area 60,000
ft2
Annual Production 1
units
Production Hrs. Annual 2,340
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $74,860 1,144,200
kWh
Electricity Demand $31,733 5,130
kW-mo/yr
Electricity Fees $12,959 -
Natural Gas $123,776 21,983
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $64,545 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 4.812: Apply for investment incentives $6,604 - - - $6,604 -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,247 $70 $2,247
33,696
kWh
- - -
03 2.4322: Use or replace with energy efficient substitutes $1,175 $67 $586
8,793
kWh
$589
-
kW-mo/yr
- -
04 2.1224: Replace boiler $47,742 $25,000 - - - $47,742
-
MMBtu
05 2.2511: Insulate bare equipment $320 $300 - - - $320
-
MMBtu
06 2.2511: Insulate bare equipment $221 $286 - - - $221
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $553 $991 $79
1,180
kWh
$474
-
kW-mo/yr
- -
08 2.3212: Optimize plant power factor $5,683 $16,847 - $5,683
-
kW-mo/yr
- -
TOTAL RECOMMENDED $64,545 $43,561 $2,912
43,669
kWh
$6,746
-
kW-mo/yr
$6,604 $48,283
-
MMBtu
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs