ITAC Assessment: IP0017
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ITAC Assessment: IP0017
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Assessment Year 2013
Principal Product Electroplating and Surface Finishing
NAICS 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471: Electroplating, Plating, Polishing, Anodizing, and Coloring
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 50,000
ft2
Annual Production 279,609,150
pieces
Production Hrs. Annual 6,240
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $128,941 1,452,480
kWh
Natural Gas $11,833 1,475
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $44,869 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $27,837

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings Personnel Changes Savings Primary Raw Material Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $744 - $744
8,362
kWh
- - -
02 2.8114: Change rate schedules or other changes in utility service $11,701 - - $11,701 - -
03 2.4111: Utilize energy-efficient belts and other improved mechanisms $805 - $805
9,048
kWh
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $9,167 $1,400 $9,167
102,997
kWh
- - -
05 2.7135: Install occupancy sensors $1,754 $409 $1,754
19,711
kWh
- - -
06 2.7273: Install desiccant humidity control system $600 $159 - - $600 -
07 2.1311: Replace electrically-operated equipment with fossil fuel equipment $13,599 $15,000 - - - $13,599
08 2.7241: Install outside air damper / economizer on hvac unit $2,689 $3,600 $2,689
30,211
kWh
- - -
09 2.2514: Cover open tanks $373 $503 $373
4,193
kWh
- - -
10 2.4133: Use most efficient type of electric motors $3,437 $9,348 $3,437
38,613
kWh
- - -
TOTAL RECOMMENDED $44,869 $30,419 $18,969
213,135
kWh
$11,701 $600 $13,599
TOTAL IMPLEMENTED $27,837 $11,819 $15,536
174,562
kWh
$11,701 $600 -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs