ITAC Assessment: IP0015
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ITAC Assessment: IP0015
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Assessment Year 2013
Principal Product Fuel System Components
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3536: Overhead Traveling Cranes, Hoists, and Monorail Systems
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 125,000
ft2
Annual Production 15,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $273,797 5,456,400
kWh
Electricity Demand $154,403 14,001
kW-mo/yr
Natural Gas $41,957 7,496
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $62,919 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Gas Savings
01 2.6218: Turn off equipment when not in use $1,644 - $1,644
36,060
kWh
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $5,757 - $4,501
86,899
kWh
$1,256
-
kW-mo/yr
- -
03 2.7121: Utilize daylight whenever possible in lieu of artificial light $730 - $730
16,000
kWh
- - -
04 2.7135: Install occupancy sensors $1,044 $118 $1,044
22,895
kWh
- - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $24,010 $1,400 $24,010
463,518
kWh
- - -
06 2.2511: Insulate bare equipment $7,093 $380 - - - $7,093
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $10,795 $8,625 $8,440
162,936
kWh
$2,355
-
kW-mo/yr
- -
08 2.3212: Optimize plant power factor $10,702 $17,052 - - $10,702 -
09 2.7241: Install outside air damper / economizer on hvac unit $1,144 $3,702 $1,144
25,101
kWh
- - -
TOTAL RECOMMENDED $62,919 $31,277 $41,513
813,409
kWh
$3,611
-
kW-mo/yr
$10,702 $7,093
-
MMBtu
TOTAL IMPLEMENTED $43,542 $10,405 $34,094
662,514
kWh
$2,355
-
kW-mo/yr
- $7,093
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Other Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs