ITAC Assessment: IP0010
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ITAC Assessment: IP0010
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Assessment Year 2013
Principal Product Marine Propellers
NAICS 331512: Steel Investment Foundries
SIC 3324: Steel Investment Foundries
Sales Range $10
M
to 50
M
# of Employees 92
Plant Area 62,000
ft2
Annual Production 40,000
pieces
Production Hrs. Annual 5,880
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $152,339 2,898,466
kWh
Electricity Demand $98,990 9,724
kW-mo/yr
Natural Gas $71,757 9,123
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $58,838 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,773

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Gas Savings
01 4.812: Apply for investment incentives $4,545 - - - - - $4,545
-
MMBtu
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,822 - $1,822
50,611
kWh
- - - -
03 2.4231: Reduce the pressure of compressed air to the minimum required $446 - $446
12,397
kWh
- - - -
04 2.2511: Insulate bare equipment $17,755 $1,700 - - - $17,755
-
MMBtu
-
05 2.7135: Install occupancy sensors $1,962 $107 $1,962
33,196
kWh
- - - -
06 2.2511: Insulate bare equipment $1,488 $430 - - - $1,488
-
MMBtu
-
07 2.4322: Use or replace with energy efficient substitutes $571 $221 $571
15,867
kWh
- - - -
08 2.2511: Insulate bare equipment $103 $70 - - - $103
-
MMBtu
-
09 2.2437: Recover waste heat from equipment $2,108 $1,795 - - - $2,108
-
MMBtu
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,207 $2,916 $1,207
8,820
kWh
- - - -
11 2.7313: Recycle air for heating, ventilation and air conditioning $18,512 $51,858 $2,125
79,298
kWh
$2,821
-
kW-mo/yr
- $13,566
-
MMBtu
-
12 2.7142: Utilize higher efficiency lamps and/or ballasts $5,469 $15,876 $3,023
112,813
kWh
$2,446
-
kW-mo/yr
- - -
13 2.3212: Optimize plant power factor $2,850 $8,526 - - $2,850 - -
TOTAL RECOMMENDED $58,838 $83,499 $11,156
313,002
kWh
$5,267
-
kW-mo/yr
$2,850 $35,020
-
MMBtu
$4,545
-
MMBtu
TOTAL IMPLEMENTED $19,773 $26,525 $7,824
224,884
kWh
$2,446
-
kW-mo/yr
$2,850 $2,108
-
MMBtu
$4,545
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Other Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs