| Assessment Year | 2025 |
|---|---|
| Principal Product | Sponge Rubber Carpet Cushion |
| NAICS | 326299: All Other Rubber Product Manufacturing |
| SIC | 3069: Fabricated Rubber Products, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 56 |
| Plant Area |
115,000
ft2
|
| Annual Production | 7,000,000
units
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $258,923 | 3,447,544 |
kWh
|
$0.075 | |
| Electricity Demand | $123,042 | 8,544 |
kW-mo/yr
|
$14.40 | |
| Electricity Fees | $12,202 | - |
|
- | |
| Natural Gas | $143,526 | 24,947 |
MMBtu
|
$5.75 | |
| Waste Disposal Costs | |||||
| Water Usage | $9,728 | 1,097 |
Tgal
|
$8.87 | |
| TOTAL YEARLY COSTS | $547,422 | ||||
| RECOMMENDED SAVINGS* | $1,272,303 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 4.111: Add equipment/ operators to reduce production bottleneck | $1,219,168 | $500,000 | - | - | - | $1,219,168 | |
| 02 | 2.7221: Lower temperature during the winter season and vice-versa | $1,183 | - |
$1,183
15,770
kWh
|
- | - | - | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $812 | $1,669 |
$628
8,377
kWh
|
$184
-
kW-mo/yr
|
- | - | |
| 04 | 2.7135: Install occupancy sensors | $4,703 | $7,750 |
$2,334
31,114
kWh
|
$2,370
-
kW-mo/yr
|
- | - | |
| 05 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,505 | $3,178 |
$2,018
26,904
kWh
|
$617
-
kW-mo/yr
|
$(-130.4)
-
MMBtu
|
- | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,751 | $2,378 |
$2,358
31,434
kWh
|
$393
-
kW-mo/yr
|
- | - | |
| 07 | 2.2511: Insulate bare equipment | $34,779 | $59,600 |
$27,530
367,061
kWh
|
$7,249
-
kW-mo/yr
|
- | - | |
| 08 | 2.4239: Eliminate or reduce compressed air usage | $833 | $576 |
$534
7,114
kWh
|
$300
-
kW-mo/yr
|
- | - | |
| 09 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $5,570 | $19,032 | - | - |
$5,570
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $1,272,303 | $594,183 |
$36,583
487,773
kWh
|
$11,112
-
kW-mo/yr
|
$5,439
-
MMBtu
|
$1,219,168 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs