| Assessment Year | 2024 |
|---|---|
| Principal Product | Chemicals |
| NAICS | 325199: All Other Basic Organic Chemical Manufacturing |
| SIC | 2869: Industrial Organic Chemicals, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 47 |
| Plant Area |
55,000
ft2
|
| Annual Production | 1,000
Tgal
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $100,664 | 3,115,716 |
kWh
|
$0.032 | |
| Electricity Demand | $51,438 | 5,710 |
kW-mo/yr
|
$9.01 | |
| Electricity Fees | $128,017 | - |
|
- | |
| Natural Gas | $430,474 | 92,516 |
MMBtu
|
$4.65 | |
| Waste Disposal Costs | |||||
| Water Usage | $99,638 | 15,415 |
Tgal
|
$6.46 | |
| TOTAL YEARLY COSTS | $810,231 | ||||
| RECOMMENDED SAVINGS* | $165,486 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $45,969 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2161: Optimize operation of multi-stage vacuum steam jets | $9,651 | $7,079 |
$(-560.6)
(-17,520)
kWh
|
$(-36.0)
-
kW-mo/yr
|
$9,149
-
MMBtu
|
$1,099
-
Tgal
|
- | |
| 02 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,562 | - |
$4,735
147,980
kWh
|
$1,826
-
kW-mo/yr
|
- | - | - | |
| 03 | 2.9114: Use solar heat to make electricty | $24,211 | $220,985 |
$9,227
288,346
kWh
|
$14,984
-
kW-mo/yr
|
- | - | - | |
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,107 | $6,125 |
$2,243
70,080
kWh
|
$865
-
kW-mo/yr
|
- | - | - | |
| 05 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $6,524 | $27,807 | - | - |
$6,524
-
MMBtu
|
- | - | |
| 06 | 2.3132: Recharge batteries on during off-peak demand periods | $1,557 | - | - |
$1,557
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.2437: Recover waste heat from equipment | $10,223 | $100,000 | - | - |
$10,223
-
MMBtu
|
- | - | |
| 08 | 4.212: Adopt in-house material generation | $75,451 | $92,231 |
$(-5,016.8)
(-156,776)
kWh
|
$(-1,934.8)
-
kW-mo/yr
|
- | - | $82,403 | |
| 09 | 2.2135: Repair and eliminate steam leaks | $19,590 | $704 | - | - |
$19,590
-
MMBtu
|
- | - | |
| 10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $3,979 | $2,430 |
$2,871
89,727
kWh
|
$1,107
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.2511: Insulate bare equipment | $4,631 | $8,869 | - | - |
$4,631
-
MMBtu
|
- | - | |
| TOTAL RECOMMENDED | $165,486 | $466,231 |
$13,499
421,837
kWh
|
$18,368
-
kW-mo/yr
|
$50,117
-
MMBtu
|
$1,099
-
Tgal
|
$82,403 | ||
| TOTAL IMPLEMENTED | $45,969 | $19,082 |
$7,046
220,187
kWh
|
$4,454
-
kW-mo/yr
|
$33,370
-
MMBtu
|
$1,099
-
Tgal
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Usage Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs