ITAC Assessment: IC0313
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ITAC Assessment: IC0313
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Assessment Year 2024
Principal Product Chemicals
NAICS 325199: All Other Basic Organic Chemical Manufacturing
SIC 2869: Industrial Organic Chemicals, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 47
Plant Area 55,000
ft2
Annual Production 1,000
Tgal
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $100,664 3,115,716
kWh
Electricity Demand $51,438 5,710
kW-mo/yr
Electricity Fees $128,017 -
Natural Gas $430,474 92,516
MMBtu
Waste Disposal Costs
Water Usage $99,638 15,415
Tgal
TOTAL YEARLY COSTS $810,231
RECOMMENDED SAVINGS* $165,486 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Primary Raw Material Savings
01 2.2161: Optimize operation of multi-stage vacuum steam jets $9,651 $7,079 $(-560.6)
(-17,520)
kWh
$(-36.0)
-
kW-mo/yr
$9,149
-
MMBtu
$1,099
-
Tgal
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,562 - $4,735
147,980
kWh
$1,826
-
kW-mo/yr
- - -
03 2.9114: Use solar heat to make electricty $24,211 $220,985 $9,227
288,346
kWh
$14,984
-
kW-mo/yr
- - -
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,107 $6,125 $2,243
70,080
kWh
$865
-
kW-mo/yr
- - -
05 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $6,524 $27,807 - - $6,524
-
MMBtu
- -
06 2.3132: Recharge batteries on during off-peak demand periods $1,557 - - $1,557
-
kW-mo/yr
- - -
07 2.2437: Recover waste heat from equipment $10,223 $100,000 - - $10,223
-
MMBtu
- -
08 4.212: Adopt in-house material generation $75,451 $92,231 $(-5,016.8)
(-156,776)
kWh
$(-1,934.8)
-
kW-mo/yr
- - $82,403
09 2.2135: Repair and eliminate steam leaks $19,590 $704 - - $19,590
-
MMBtu
- -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,979 $2,430 $2,871
89,727
kWh
$1,107
-
kW-mo/yr
- - -
11 2.2511: Insulate bare equipment $4,631 $8,869 - - $4,631
-
MMBtu
- -
TOTAL RECOMMENDED $165,486 $466,231 $13,499
421,837
kWh
$18,368
-
kW-mo/yr
$50,117
-
MMBtu
$1,099
-
Tgal
$82,403
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs