| Assessment Year | 2024 |
|---|---|
| Principal Product | Packaging Graphics, Color Materials, and Pigments |
| NAICS | 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing |
| SIC | 2865: Cyclic Organic Crudes and Intermediates, and Organic Dyes and Pigments |
| Sales Range | $5 M to 10M |
| # of Employees | 50 |
| Plant Area |
150,000
ft2
|
| Annual Production | 2,500
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $275,361 | 6,172,848 |
kWh
|
$0.045 |
| Electricity Demand | $337,346 | 12,341 |
kW-mo/yr
|
$27.34 |
| Electricity Fees | $153,076 | - |
|
- |
| Natural Gas | $275,501 | 77,287 |
MMBtu
|
$3.56 |
| Fuel Oil #1 | $121,586 | 3,703 |
MMBtu
|
$32.83 |
| TOTAL YEARLY COSTS | $1,162,870 | |||
| RECOMMENDED SAVINGS* | $461,485 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $105,428 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #1 Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $29,288 | $1,336 |
$15,987
355,270
kWh
|
$13,301
-
kW-mo/yr
|
- | - | |
| 02 | 2.2511: Insulate bare equipment | $5,801 | $2,620 | - | - |
$5,801
-
MMBtu
|
- | |
| 03 | 2.2511: Insulate bare equipment | $2,641 | $1,066 | - | - |
$2,641
-
MMBtu
|
- | |
| 04 | 2.2511: Insulate bare equipment | $26,122 | $13,370 | - | - |
$26,122
-
MMBtu
|
- | |
| 05 | 2.2515: Use optimum thickness insulation | $2,433 | $1,693 | - | - |
$2,433
-
MMBtu
|
- | |
| 06 | 2.4221: Install compressor air intakes in coolest locations | $5,704 | $1,123 |
$3,082
70,039
kWh
|
$2,622
-
kW-mo/yr
|
- | - | |
| 07 | 2.9114: Use solar heat to make electricty | $289,074 | $1,202,972 |
$62,235
1,414,423
kWh
|
$226,839
-
kW-mo/yr
|
- | - | |
| 08 | 2.4231: Reduce the pressure of compressed air to the minimum required | $17,754 | $36,000 |
$9,591
217,976
kWh
|
$8,163
-
kW-mo/yr
|
- | - | |
| 09 | 2.4226: Use / purchase optimum sized compressor | $983 | $378 |
$983
22,345
kWh
|
- | - | - | |
| 10 | 2.3132: Recharge batteries on during off-peak demand periods | $6,801 | - | - |
$6,801
-
kW-mo/yr
|
- | - | |
| 11 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $2,441 | $13,680 | - | - |
$2,441
-
MMBtu
|
- | |
| 12 | 2.4239: Eliminate or reduce compressed air usage | $8,395 | $609 |
$2,885
64,130
kWh
|
$5,510
-
kW-mo/yr
|
- | - | |
| 13 | 2.2135: Repair and eliminate steam leaks | $4,854 | $360 | - | - |
$4,854
-
MMBtu
|
- | |
| 14 | 2.7221: Lower temperature during the winter season and vice-versa | $119 | - |
$64
1,463
kWh
|
$55
-
kW-mo/yr
|
- | - | |
| 15 | 2.7221: Lower temperature during the winter season and vice-versa | $1,222 | - |
$661
15,017
kWh
|
$561
-
kW-mo/yr
|
- | - | |
| 16 | 2.7231: Use radiant heater for spot heating | $57,855 | $47,950 |
$(-34,214.4)
(-777,600)
kWh
|
$(-29,516.4)
-
kW-mo/yr
|
- |
$121,586
-
MMBtu
|
|
| TOTAL RECOMMENDED | $461,485 | $1,323,159 |
$61,273
1,383,063
kWh
|
$234,334
-
kW-mo/yr
|
$44,292
-
MMBtu
|
$121,586
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $105,428 | $57,055 |
$29,188
653,855
kWh
|
$34,390
-
kW-mo/yr
|
$41,851
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Fuel Oil #1 Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs