ITAC Assessment: IC0279
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ITAC Assessment: IC0279
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Assessment Year 2023
Principal Product Water Soluble Film
NAICS 325611: Soap and Other Detergent Manufacturing
SIC 2841: Soap and Other Detergents, Except Specialty Cleaners
Sales Range $50
M
to 100
M
# of Employees 466
Plant Area 305,986
ft2
Annual Production 15,757
ton
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $679,448 15,261,120
kWh
Electricity Demand $731,804 27,993
kW-mo/yr
Electricity Fees $313,761 -
Natural Gas $2,878,864 411,680
MMBtu
TOTAL YEARLY COSTS $4,603,877
RECOMMENDED SAVINGS* $1,188,528 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,656

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $538 $1,455 $300
6,658
kWh
$238
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $2,613 $254 - - $2,613
-
MMBtu
03 2.1115: Eliminate combustible gas in flue gas $205,098 $12,050 - - $205,098
-
MMBtu
04 2.2121: Increase amount of condensate returned $89,401 $210,300 - - $89,401
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $21,146 $4,937 $11,856
259,060
kWh
$9,290
-
kW-mo/yr
-
06 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $26,751 $41,956 - - $26,751
-
MMBtu
07 2.1212: Operate boilers on high fire setting $3,858 $72 - - $3,858
-
MMBtu
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $58,649 $36,118 $32,653
725,626
kWh
$25,996
-
kW-mo/yr
-
09 2.9114: Use solar heat to make electricty $159,499 $2,716,228 $122,900
2,731,034
kWh
$36,600
-
kW-mo/yr
-
10 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $610,617 $3,463,096 $1,224,164
28,301,458
kWh
- $(-613,547.0)
-
MMBtu
11 2.2135: Repair and eliminate steam leaks $10,359 $750 - - $10,359
-
MMBtu
TOTAL RECOMMENDED $1,188,528 $6,487,216 $1,391,872
32,023,836
kWh
$72,123
-
kW-mo/yr
$(-275,467.7)
-
MMBtu
TOTAL IMPLEMENTED $34,656 $7,396 $12,156
265,718
kWh
$9,528
-
kW-mo/yr
$12,972
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs