| Assessment Year | 2023 |
|---|---|
| Principal Product | Water Soluble Film |
| NAICS | 325220: Artificial and Synthetic Fibers and Filaments Manufacturing |
| SIC | 2824: Manmade Organic Fibers, Except Cellulosic |
| Sales Range | $100 M to 500M |
| # of Employees | 121 |
| Plant Area |
209,720
ft2
|
| Annual Production | 10,039
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $399,516 | 8,978,688 |
kWh
|
$0.044 |
| Electricity Demand | $441,649 | 16,990 |
kW-mo/yr
|
$25.99 |
| Electricity Fees | $236,394 | - |
|
- |
| Natural Gas | $1,750,283 | 264,824 |
MMBtu
|
$6.61 |
| TOTAL YEARLY COSTS | $2,827,842 | |||
| RECOMMENDED SAVINGS* | $712,015 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $16,231 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2121: Increase amount of condensate returned | $64,155 | $52,421 | - | - |
$64,155
-
MMBtu
|
|
| 02 | 2.2511: Insulate bare equipment | $5,585 | $3,405 | - | - |
$5,585
-
MMBtu
|
|
| 03 | 2.2135: Repair and eliminate steam leaks | $8,672 | $1,280 | - | - |
$8,672
-
MMBtu
|
|
| 04 | 2.1212: Operate boilers on high fire setting | $6,360 | $36 | - | - |
$6,360
-
MMBtu
|
|
| 05 | 2.9114: Use solar heat to make electricty | $81,821 | $1,271,713 |
$63,621
1,413,792
kWh
|
$18,200
-
kW-mo/yr
|
- | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $39,159 | $20,704 |
$21,079
468,420
kWh
|
$18,080
-
kW-mo/yr
|
- | |
| 07 | 2.2437: Recover waste heat from equipment | $104,870 | $6,974 | - | - |
$104,870
-
MMBtu
|
|
| 08 | 2.7135: Install occupancy sensors | $1,974 | $5,963 |
$1,656
36,792
kWh
|
$319
-
kW-mo/yr
|
- | |
| 09 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $7,769 | $36,842 | - | - |
$7,769
-
MMBtu
|
|
| 10 | 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat | $391,650 | $2,055,740 |
$748,683
(-860,557)
kWh
|
- |
$(-357,033.0)
-
MMBtu
|
|
| TOTAL RECOMMENDED | $712,015 | $3,455,078 |
$835,038
1,058,447
kWh
|
$36,599
-
kW-mo/yr
|
$(-159,622.0)
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $16,231 | $10,648 |
$1,656
36,792
kWh
|
$319
-
kW-mo/yr
|
$14,257
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs