ITAC Assessment: IC0239
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ITAC Assessment: IC0239
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Assessment Year 2020
Principal Product Molded Plastics
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 90,000
ft2
Annual Production 12,000,000
units
Production Hrs. Annual 6,864
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $328,225 6,566,830
kWh
Electricity Demand $114,199 12,956
kW-mo/yr
Electricity Fees $67,050 -
Natural Gas $6,864 992
MMBtu
Waste Disposal Costs
Water Usage $17,617 1,881
Tgal
TOTAL YEARLY COSTS $533,956
RECOMMENDED SAVINGS* $44,814 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4235: Remove or close off unneeded compressed air lines $11,777 - $11,482
229,642
kWh
$295
-
kW-mo/yr
02 2.4231: Reduce the pressure of compressed air to the minimum required $2,780 - $2,125
42,501
kWh
$655
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,851 $5,000 $7,655
153,095
kWh
$196
-
kW-mo/yr
04 2.7142: Utilize higher efficiency lamps and/or ballasts $7,411 $4,168 $5,667
113,338
kWh
$1,744
-
kW-mo/yr
05 2.4324: Replace hydraulic / pneumatic equipment with electric equipment $11,954 $26,400 $1,828
36,569
kWh
$10,125
-
kW-mo/yr
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,041 $3,075 $2,325
46,500
kWh
$716
-
kW-mo/yr
TOTAL RECOMMENDED $44,814 $38,643 $31,082
621,645
kWh
$13,732
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs