ITAC Assessment: IC0230
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ITAC Assessment: IC0230
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Assessment Year 2019
Principal Product Metal Beverage Cans
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $100
M
to 500
M
# of Employees 200
Plant Area 350,000
ft2
Annual Production 2,700,000
units
Production Hrs. Annual 8,616
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,068,865 46,473,600
kWh
Electricity Demand $1,655,776 69,199
kW-mo/yr
Natural Gas $766,999 192,558
MMBtu
Waste Disposal Costs
Water Usage $153,572 69,348,156
Tgal
Water Disposal $547,229 69,348
Tgal
TOTAL YEARLY COSTS $5,192,441
RECOMMENDED SAVINGS* $295,596 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $220,967

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $5,837 $1,500 - - - $5,837
-
MMBtu
02 2.2414: Use waste heat from hot flue gases to preheat $7,781 $13,282 - - - $7,781
-
MMBtu
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $8,524 $50 $7,923
176,057
kWh
$601
-
kW-mo/yr
- -
04 2.3132: Recharge batteries on during off-peak demand periods $15,197 - - - $15,197 -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $212,444 $108,320 $117,264
2,605,870
kWh
$95,179
-
kW-mo/yr
- -
06 2.1311: Replace electrically-operated equipment with fossil fuel equipment $45,814 $7,700 $39,420
876,000
kWh
$28,716
-
kW-mo/yr
- $(-22,322.2)
-
MMBtu
TOTAL RECOMMENDED $295,596 $130,852 $164,607
3,657,927
kWh
$124,497
-
kW-mo/yr
$15,197 $(-8,704.2)
-
MMBtu
TOTAL IMPLEMENTED $220,967 $108,370 $125,187
2,781,927
kWh
$95,781
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs