ITAC Assessment: IC0229
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ITAC Assessment: IC0229
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Assessment Year 2019
Principal Product Specialty Chemicals; Aromatic Sulfonic Acids and Industrial Resins
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 64
Plant Area 91,094
ft2
Annual Production 91,094
units
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $182,948 4,154,563
kWh
Electricity Demand $75,015 9,015
kW-mo/yr
Electricity Fees $38,053 -
Natural Gas $385,706 86,398
MMBtu
Waste Disposal Costs
Water Usage $113,483 19,986
Tgal
TOTAL YEARLY COSTS $795,205
RECOMMENDED SAVINGS* $61,332 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $40,540

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,396 $4,200 $1,024
23,275
kWh
$372
-
kW-mo/yr
-
02 2.2511: Insulate bare equipment $1,024 $1,131 - - $1,024
-
MMBtu
03 2.7142: Utilize higher efficiency lamps and/or ballasts $10,701 $2,326 $7,689
174,730
kWh
$3,012
-
kW-mo/yr
-
04 2.2525: Eliminate cooling of process streams which subsequently must be heated and vice versa $2,133 $2,010 - - $2,133
-
MMBtu
05 2.2141: Operate distillation columns efficiently $20,792 $12,047 - - $20,792
-
MMBtu
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $25,286 $15,316 $23,841
541,839
kWh
$1,445
-
kW-mo/yr
-
TOTAL RECOMMENDED $61,332 $37,030 $32,554
739,844
kWh
$4,829
-
kW-mo/yr
$23,949
-
MMBtu
TOTAL IMPLEMENTED $40,540 $24,983 $32,554
739,844
kWh
$4,829
-
kW-mo/yr
$3,157
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs