| Assessment Year | 2019 |
|---|---|
| Principal Product | Welded Steel Tubing |
| NAICS | 331210: Iron and Steel Pipe and Tube Manufacturing from Purchased Steel |
| SIC | 3317: Steel Pipe and Tubes |
| Sales Range | $10 M to 50M |
| # of Employees | 100 |
| Plant Area |
210,000
ft2
|
| Annual Production | 40,000
ton
|
| Production Hrs. Annual | 4,174
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $387,829 | 5,019,168 |
kWh
|
$0.077 |
| Electricity Demand | $272,474 | 21,505 |
kW-mo/yr
|
$12.67 |
| Natural Gas | $26,702 | 4,943 |
MMBtu
|
$5.40 |
| TOTAL YEARLY COSTS | $687,005 | |||
| RECOMMENDED SAVINGS* | $152,955 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $93,482 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.3212: Optimize plant power factor | $23,818 | $40,641 | - | - | - | $23,818 | |
| 02 | 2.2622: Replace existing chiller with high efficiency model | $54,479 | $37,103 |
$53,277
591,968
kWh
|
$1,202
-
kW-mo/yr
|
- | - | |
| 03 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $18,278 | $18,800 |
$17,875
198,615
kWh
|
$403
-
kW-mo/yr
|
- | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $19,255 | $68,455 |
$14,909
165,656
kWh
|
$4,346
-
kW-mo/yr
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $32,132 | $4,600 |
$31,422
349,128
kWh
|
$710
-
kW-mo/yr
|
- | - | |
| 06 | 3.6123: Burn wood by-products for heat | $4,994 | $7,572 | - | - |
$4,994
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $152,955 | $177,171 |
$117,483
1,305,367
kWh
|
$6,660
-
kW-mo/yr
|
$4,994
-
MMBtu
|
$23,818 | ||
| TOTAL IMPLEMENTED | $93,482 | $132,496 |
$64,206
713,399
kWh
|
$5,458
-
kW-mo/yr
|
- | $23,818 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs