ITAC Assessment: IC0204
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ITAC Assessment: IC0204
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Assessment Year 2018
Principal Product Rubber Hose Manufacturing
NAICS 326299: All Other Rubber Product Manufacturing
SIC 3061: Molded, Extruded, and Lathe-Cut Mechanical Rubber Goods
Sales Range $100
M
to 500
M
# of Employees 550
Plant Area 250,000
ft2
Annual Production 9,960
ton
Production Hrs. Annual 8,760
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $876,317 13,903,105
kWh
Electricity Demand $12,320 2,504
kW-mo/yr
Natural Gas $421,797 100,986
MMBtu
Waste Disposal Costs
Water Usage $190,874 118,196
Tgal
Water Disposal $296,857 91,752
Tgal
TOTAL YEARLY COSTS $1,798,165
RECOMMENDED SAVINGS* $430,333 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $430,333

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings
01 2.2414: Use waste heat from hot flue gases to preheat $71,958 $100,000 - - $71,958
-
MMBtu
- -
02 3.3111: Adjust ph for neutralization $132,488 $180,000 - - - $32,284
-
Tgal
$100,204
-
Tgal
03 2.1224: Replace boiler $97,199 $211,342 - - $97,199
-
MMBtu
- -
04 3.4156: Use flow control valves on equipment to optimize water use $71,357 $8,712 - - - $17,388
-
Tgal
$53,969
-
Tgal
05 2.6218: Turn off equipment when not in use $21,223 - $21,223
303,191
kWh
- - - -
06 2.4133: Use most efficient type of electric motors $36,108 $187,206 $22,116
315,934
kWh
$13,992
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $430,333 $687,260 $43,339
619,125
kWh
$13,992
-
kW-mo/yr
$169,157
-
MMBtu
$49,672
-
Tgal
$154,173
-
Tgal
TOTAL IMPLEMENTED $430,333 $687,260 $43,339
619,125
kWh
$13,992
-
kW-mo/yr
$169,157
-
MMBtu
$49,672
-
Tgal
$154,173
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs