ITAC Assessment: IC0195
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ITAC Assessment: IC0195
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Assessment Year 2017
Principal Product Automotive Acoustical Control Products
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $50
M
to 100
M
# of Employees 347
Plant Area 335,000
ft2
Annual Production 6,500,000
units
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $821,662 15,539,760
kWh
Electricity Demand $59,256 2,469
kW-mo/yr
Electricity Fees $0.1 -
Natural Gas $235,935 69,903
MMBtu
TOTAL YEARLY COSTS $1,116,853
RECOMMENDED SAVINGS* $943,894 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $196,199

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.2449: Recover heat from exhausted steam, hot air or hot water $7,465 $3,408 - - $7,465
-
MMBtu
-
02 2.2414: Use waste heat from hot flue gases to preheat $5,938 $3,125 - - $5,938
-
MMBtu
-
03 2.1233: Analyze flue gas for proper air/fuel ratio $881 $60 - - $881
-
MMBtu
-
04 2.2163: Use minimum steam operating pressure $457 - - - $457
-
MMBtu
-
05 2.2136: Install / repair insulation on steam lines $49 $6 - - $49
-
MMBtu
-
06 2.1224: Replace boiler $183,000 $30,000 - - - $183,000
07 2.4133: Use most efficient type of electric motors $32,126 $16,175 $16,254
275,487
kWh
$15,872
-
kW-mo/yr
- -
08 2.4224: Upgrade controls on compressors $3,210 $2,555 $2,030
34,440
kWh
$1,180
-
kW-mo/yr
- -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $8,417 $5,650 $5,076
86,028
kWh
$3,341
-
kW-mo/yr
- -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $4,782 $11,163 $4,768
80,810
kWh
$14
-
kW-mo/yr
- -
11 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $697,569 $2,619,820 $697,569
13,478,970
kWh
- - -
TOTAL RECOMMENDED $943,894 $2,691,962 $725,697
13,955,735
kWh
$20,407
-
kW-mo/yr
$14,790
-
MMBtu
$183,000
TOTAL IMPLEMENTED $196,199 $46,813 $9,844
166,838
kWh
$3,355
-
kW-mo/yr
- $183,000
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs