ITAC Assessment: IC0194
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ITAC Assessment: IC0194
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Assessment Year 2017
Principal Product Cold Finished Steel Bars
NAICS 331110: Iron and Steel Mills and Ferroalloy Manufacturing
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $100
M
to 500
M
# of Employees 160
Plant Area 650,000
ft2
Annual Production 70,000
units
Production Hrs. Annual 5,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,258,528 12,245,280
kWh
Electricity Demand $39,340 3,170
kW-mo/yr
Electricity Fees $0 -
Natural Gas $554,458 180,918
MMBtu
TOTAL YEARLY COSTS $1,852,326
RECOMMENDED SAVINGS* $238,178 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $211,970

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4133: Use most efficient type of electric motors $124,626 $220,275 $84,405
937,830
kWh
$40,221
-
kW-mo/yr
02 2.3212: Optimize plant power factor $87,344 $137,763 - $87,344
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $20,467 $8,000 $20,467
227,410
kWh
-
04 2.7142: Utilize higher efficiency lamps and/or ballasts $5,741 $8,162 $5,145
57,169
kWh
$596
-
kW-mo/yr
TOTAL RECOMMENDED $238,178 $374,200 $110,017
1,222,409
kWh
$128,161
-
kW-mo/yr
TOTAL IMPLEMENTED $211,970 $358,038 $84,405
937,830
kWh
$127,565
-
kW-mo/yr
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs