ITAC Assessment: IC0185
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ITAC Assessment: IC0185
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Assessment Year 2011
Principal Product pharmaceutical excipient
NAICS 325613: Surface Active Agent Manufacturing
SIC 2834: Pharmaceutical Preparations
Sales Range $10
M
to 50
M
# of Employees 33
Plant Area 57,000
ft2
Annual Production 20,000
ton
Production Hrs. Annual 8,496
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $117,547 1,728,140
kWh
Electricity Demand $42,485 3,785
kW-mo/yr
Electricity Fees $2,554 -
Natural Gas $337,622 58,181
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $330,199 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Water Consumption Savings
01 2.2135: Repair and eliminate steam leaks $1,075 $200 - - $1,057
-
MMBtu
- - - $18
-
Tgal
02 4.132: Purchase new equipment to reduce material use / cost $66,621 $315,096 $(-29,389.0)
(-432,180)
kWh
$(-13,722.0)
-
kW-mo/yr
- - $114,043
-
gal
$(-4,311.0) -
03 2.7135: Install occupancy sensors $604 $1,719 $435
6,414
kWh
$169
-
kW-mo/yr
- - - - -
04 2.6211: Conserve energy by efficient use of vending machines $283 $1 $231
3,400
kWh
$52
-
kW-mo/yr
- - - - -
05 2.1121: Use insulation in furnaces to facilitate heating / cooling $1,057 $115 - - $1,057
-
MMBtu
- - - -
06 2.2136: Install / repair insulation on steam lines $205 $334 - - $205
-
MMBtu
- - - -
07 2.2612: Use cooling tower water instead of refrigeration $260,354 $102,100 $5,021
73,848
kWh
$1,172
-
kW-mo/yr
- $254,161
-
Tgal
- - -
TOTAL RECOMMENDED $330,199 $419,565 $(-23,702.0)
(-348,518)
kWh
$(-12,329.0)
-
kW-mo/yr
$2,319
-
MMBtu
$254,161
-
Tgal
$114,043
-
gal
$(-4,311.0) $18
-
Tgal
TOTAL IMPLEMENTED - - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Other Liquid (haz) Savings Administrative Changes Savings Water Consumption Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs