ITAC Assessment: IC0178
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ITAC Assessment: IC0178
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Assessment Year 2010
Principal Product Springs, Wireforms, Stampings
NAICS 332613: Spring Manufacturing
SIC 3493: Steel Springs, Except Wire
Sales Range $10
M
to 50
M
# of Employees 188
Plant Area 249,000
ft2
Annual Production 250,000,000
pieces
Production Hrs. Annual 4,932
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $201,534 2,282,267
kWh
Electricity Demand $52,188 8,640
kW-mo/yr
Natural Gas $172,542 18,797
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,920 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,265

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,221 $14,399 $2,978
33,819
kWh
$982
-
kW-mo/yr
- $127 $134
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,297 $244 $754
8,554
kWh
$167
-
kW-mo/yr
- $402 $(-26.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $1,171 $709 $485
5,519
kWh
$46
-
kW-mo/yr
- $310 $330
04 2.7135: Install occupancy sensors $1,180 $3,286 $901
10,239
kWh
$279
-
kW-mo/yr
- - -
05 2.4133: Use most efficient type of electric motors $754 $4,000 $643
7,301
kWh
$111
-
kW-mo/yr
- - -
06 2.4323: Use optimum size and capacity equipment $2,949 $6,377 $2,949
33,516
kWh
- - - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,701 $2,530 $1,701
19,316
kWh
- - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $843 - $843
9,583
kWh
- - - -
09 2.7224: Reduce space conditioning during non-working hours $1,110 - - - $1,110
-
MMBtu
- -
10 2.6211: Conserve energy by efficient use of vending machines $694 - $634
7,200
kWh
$60
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $15,920 $31,545 $11,888
135,047
kWh
$1,645
-
kW-mo/yr
$1,110
-
MMBtu
$839 $438
TOTAL IMPLEMENTED $7,265 $21,685 $4,522
51,359
kWh
$1,372
-
kW-mo/yr
$1,110
-
MMBtu
$127 $134
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs