ITAC Assessment: IC0177
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ITAC Assessment: IC0177
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Assessment Year 2010
Principal Product Plastic Injection Molds and Plastic Parts
NAICS 333511: Industrial Mold Manufacturing
SIC 3544: Special Dies and Tools, Die Sets, Jigs and Fixtures, and Industrial Molds
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 28,000
ft2
Annual Production 100,000
pieces
Production Hrs. Annual 6,024
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $78,598 1,233,872
kWh
Electricity Demand $18,900 3,337
kW-mo/yr
Natural Gas $4,264 611
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $5,348 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,188

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $206 $1 $170
2,056
kWh
$51
-
kW-mo/yr
$6 $(-21.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,982 $15,752 $2,199
26,853
kWh
$467
-
kW-mo/yr
$44 $272
03 2.7135: Install occupancy sensors $1,091 $3,544 $896
10,955
kWh
$195
-
kW-mo/yr
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $667 $212 $194
2,367
kWh
$19
-
kW-mo/yr
$346 $108
05 2.4231: Reduce the pressure of compressed air to the minimum required $150 $1 $150
1,826
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $252 $1,520 $252
3,071
kWh
- - -
TOTAL RECOMMENDED $5,348 $21,030 $3,861
47,128
kWh
$732
-
kW-mo/yr
$396 $359
TOTAL IMPLEMENTED $3,188 $15,753 $2,369
28,909
kWh
$518
-
kW-mo/yr
$50 $251
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs