ITAC Assessment: IC0175
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ITAC Assessment: IC0175
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Assessment Year 2010
Principal Product electric motor control centers
NAICS 335314: Relay and Industrial Control Manufacturing
SIC 3625: Relays and Industrial Controls
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 170,000
ft2
Annual Production 6,073,500
pieces
Production Hrs. Annual 6,424
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $250,975 3,362,122
kWh
Electricity Demand $50,115 691
kW-mo/yr
Natural Gas $115,603 19,304
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $32,097 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $5,695 $76 - - $5,695
-
MMBtu
- -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $867 $627 $456
6,086
kWh
$50
-
kW-mo/yr
- $82 $279
03 2.2314: Replace heat treating oven with more efficient unit $9,779 $2,404 $(-3,371.0)
(-44,942)
kWh
$(-1,070.0)
-
kW-mo/yr
$14,220
-
MMBtu
- -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,765 $1,956 $14,765
196,865
kWh
- - - -
05 2.6211: Conserve energy by efficient use of vending machines $991 - $893
11,900
kWh
$98
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $32,097 $5,063 $12,743
169,909
kWh
$(-922.0)
-
kW-mo/yr
$19,915
-
MMBtu
$82 $279
TOTAL IMPLEMENTED - - - - - - -
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs