ITAC Assessment: IC0159
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ITAC Assessment: IC0159
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Assessment Year 2009
Principal Product Insulated Wire Products
NAICS 331529: Other Nonferrous Metal Foundries (except Die-Casting)
SIC 3369: Nonferrous Foundries, Except Aluminum and Copper
Sales Range $5
M
to 10
M
# of Employees 150
Plant Area 147,400
ft2
Annual Production 16,518
ton
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $938,193 20,424,000
kWh
Natural Gas $1,667,749 170,151
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $30,415 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $6,803 $27,853 $4,680
101,710
kWh
- $202 - $1,921
02 2.7142: Utilize higher efficiency lamps and/or ballasts $443 $162 $447
9,723
kWh
- $75 $(-79.0) -
03 2.7135: Install occupancy sensors $1,629 $1,927 $1,629
35,407
kWh
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $171 $238 $42
1,183
kWh
- $66 $63 -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $1,906 - $2,049
44,577
kWh
- $264 $(-407.0) -
06 2.4133: Use most efficient type of electric motors $1,212 $5,316 $1,212
26,356
kWh
- - - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $157 - $157
3,410
kWh
- - - -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $322 $575 $322
6,966
kWh
- - - -
09 2.4323: Use optimum size and capacity equipment $780 $5,456 $780
16,976
kWh
- - - -
10 2.2136: Install / repair insulation on steam lines $14,132 $5,776 - $14,132
-
MMBtu
- - -
11 2.2135: Repair and eliminate steam leaks $2,694 $57 - $2,694
-
MMBtu
- - -
12 2.6211: Conserve energy by efficient use of vending machines $166 - $166
3,600
kWh
- - - -
TOTAL RECOMMENDED $30,415 $47,360 $11,484
249,908
kWh
$16,826
-
MMBtu
$607 $(-423.0) $1,921
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs