ITAC Assessment: IC0157
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ITAC Assessment: IC0157
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Assessment Year 2009
Principal Product Plastic Packaging
NAICS 322220: Paper Bag and Coated and Treated Paper Manufacturing
SIC 2671: Packaging Paper and Plastics Film, Coated and Laminated
Sales Range $10
M
to 50
M
# of Employees 40
Plant Area 59,000
ft2
Annual Production 1
units
Production Hrs. Annual 5,976
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $213,717 4,068,751
kWh
Electricity Demand $97,844 11,995
kW-mo/yr
Natural Gas $86,216 8,910
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $187,569 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $178,893

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,204 $363 $507
7,575
kWh
$325
-
kW-mo/yr
- $142 $230
02 2.7142: Utilize higher efficiency lamps and/or ballasts $3,162 $4,848 $2,977
44,407
kWh
$795
-
kW-mo/yr
- - $(-610.0)
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,780 $9,923 $1,795
26,795
kWh
$839
-
kW-mo/yr
- $61 $85
04 2.2511: Insulate bare equipment $769 $470 $769
11,473
kWh
- - - -
05 2.2628: Utilize a less expensive cooling method $4,159 $1,572 $3,335
49,775
kWh
$824
-
kW-mo/yr
- - -
06 2.7135: Install occupancy sensors $968 $1,964 $661
9,861
kWh
$307
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,603 $805 $1,376
20,549
kWh
$227
-
kW-mo/yr
- - -
08 2.4133: Use most efficient type of electric motors $2,436 $1,524 $1,979
29,525
kWh
$457
-
kW-mo/yr
- - -
09 2.1213: Direct warmest air to combustion intake $1,416 $210 - - $1,416
-
MMBtu
- -
10 2.7221: Lower temperature during the winter season and vice-versa $2,332 - - - $2,332
-
MMBtu
- -
11 2.2628: Utilize a less expensive cooling method $162,607 $289,000 $132,031
1,970,610
kWh
$30,576
-
kW-mo/yr
- - -
12 2.7122: Disconnect ballasts $4,133 $1,070 $2,372
35,409
kWh
$1,142
-
kW-mo/yr
- $157 $462
TOTAL RECOMMENDED $187,569 $311,749 $147,802
2,205,979
kWh
$35,492
-
kW-mo/yr
$3,748
-
MMBtu
$360 $167
TOTAL IMPLEMENTED $178,893 $309,497 $143,698
2,144,731
kWh
$34,668
-
kW-mo/yr
- $360 $167
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs