ITAC Assessment: IC0147
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ITAC Assessment: IC0147
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Assessment Year 2008
Principal Product Snow plows and salt spreaders
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 144
Plant Area 255,000
ft2
Annual Production 15,500
pieces
Production Hrs. Annual 5,976
hrs
Location (State) Michigan

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $195,032 4,263,922
kWh
Electricity Demand $126,411 12,348
kW-mo/yr
Natural Gas $211,966 20,770
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $141,872 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $141,872

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $9,453 $75,348 $6,179
134,261
kWh
$3,174
-
kW-mo/yr
- - $100
02 2.7142: Utilize higher efficiency lamps and/or ballasts $35,889 $55,200 $23,601
513,059
kWh
$12,288
-
kW-mo/yr
- - -
03 2.7135: Install occupancy sensors $1,712 $2,967 $987
21,465
kWh
$725
-
kW-mo/yr
- - -
04 2.7122: Disconnect ballasts $4,311 $4,750 $3,019
65,620
kWh
$1,292
-
kW-mo/yr
- - -
05 2.7133: Use separate switches on perimeter lighting which may be turned off when natural light is available $395 $250 $273
5,934
kWh
$122
-
kW-mo/yr
- - -
06 2.7124: Make a practice of turning off lights when not needed $24,605 - $24,560
6,270
kWh
$45
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $133 $398 $18
385
kWh
$10
-
kW-mo/yr
- $105 -
08 2.4133: Use most efficient type of electric motors $1,952 $15,562 $1,266
27,582
kWh
$686
-
kW-mo/yr
- - -
09 2.4111: Utilize energy-efficient belts and other improved mechanisms $200 $246 $129
2,803
kWh
$71
-
kW-mo/yr
- - -
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,527 $30,225 $13,527
294,073
kWh
- - - -
11 2.4323: Use optimum size and capacity equipment $6,598 $9,911 $6,598
143,424
kWh
- - - -
12 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,138 $1,380 $7,138
155,139
kWh
- - - -
13 2.4321: Upgrade obsolete equipment $17,075 $5,520 $13,085
284,467
kWh
$3,990
-
kW-mo/yr
- - -
14 2.2437: Recover waste heat from equipment $13,784 $8,670 - - $13,784
-
MMBtu
- -
15 2.6241: Reduce temperature of process equipment when on standby $5,100 - - - $5,100
-
MMBtu
- -
TOTAL RECOMMENDED $141,872 $210,427 $100,380
1,654,482
kWh
$22,403
-
kW-mo/yr
$18,884
-
MMBtu
$105 $100
TOTAL IMPLEMENTED $141,872 $210,427 $100,380
1,654,482
kWh
$22,403
-
kW-mo/yr
$18,884
-
MMBtu
$105 $100
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs