ITAC Assessment: IC0144
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ITAC Assessment: IC0144
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Assessment Year 2008
Principal Product Plastic appliance parts
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 80
Plant Area 18,000
ft2
Annual Production 61,000,000
pieces
Production Hrs. Annual 5,976
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $110,742 2,253,600
kWh
Electricity Demand $61,232 5,030
kW-mo/yr
Electricity Fees $4,568 -
Natural Gas $3,299 282
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,628 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,222

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,363 $12,122 $2,886
58,888
kWh
$1,436
-
kW-mo/yr
- $41
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,224 $5,101 $1,203
24,571
kWh
$754
-
kW-mo/yr
- $267
03 2.7121: Utilize daylight whenever possible in lieu of artificial light $461 - $193
3,931
kWh
$268
-
kW-mo/yr
- -
04 2.7135: Install occupancy sensors $533 $781 $227
4,650
kWh
$306
-
kW-mo/yr
- -
05 2.7124: Make a practice of turning off lights when not needed $68 - $44
880
kWh
$24
-
kW-mo/yr
- -
06 2.4133: Use most efficient type of electric motors $1,031 $4,364 $690
14,088
kWh
$341
-
kW-mo/yr
- -
07 2.4239: Eliminate or reduce compressed air usage $9,002 $2,000 $5,728
116,891
kWh
$3,274
-
kW-mo/yr
- -
08 2.4231: Reduce the pressure of compressed air to the minimum required $431 - $431
8,805
kWh
- - -
09 2.7224: Reduce space conditioning during non-working hours $222 - - - $222
-
MMBtu
-
10 2.9112: Use solar heat to heat water $305 $1,965 $122
2,486
kWh
$183
-
kW-mo/yr
- -
11 2.6211: Conserve energy by efficient use of vending machines $307 - $88
1,800
kWh
$219
-
kW-mo/yr
- -
12 2.6231: Utilize controls to operate equipment only when needed $48 - $24
488
kWh
$24
-
kW-mo/yr
- -
13 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $633 $920 $633
12,928
kWh
- - -
TOTAL RECOMMENDED $19,628 $27,253 $12,269
250,406
kWh
$6,829
-
kW-mo/yr
$222
-
MMBtu
$308
TOTAL IMPLEMENTED $14,222 $13,166 $8,742
178,427
kWh
$4,991
-
kW-mo/yr
$222
-
MMBtu
$267
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs