ITAC Assessment: IC0143
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ITAC Assessment: IC0143
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Assessment Year 2008
Principal Product plasitc parts of appliances
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 50
Plant Area 46,598
ft2
Annual Production 6,500,000
pieces
Production Hrs. Annual 6,072
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $96,648 1,906,200
kWh
Electricity Demand $62,368 10,893
kW-mo/yr
Electricity Fees $1,694 -
Natural Gas $11,249 998
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $22,848 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,110

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $5,805 $14,430 $4,683
91,814
kWh
$1,043
-
kW-mo/yr
- $23 $56
02 2.7122: Disconnect ballasts $26 $26 $20
399
kWh
$6
-
kW-mo/yr
- - -
03 2.7124: Make a practice of turning off lights when not needed $338 - $207
4,075
kWh
$131
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $944 $162 $410
8,033
kWh
$92
-
kW-mo/yr
- - $442
05 2.7142: Utilize higher efficiency lamps and/or ballasts $90 $142 $39
771
kWh
$6
-
kW-mo/yr
- - $45
06 2.4133: Use most efficient type of electric motors $1,385 $1,541 $1,208
23,678
kWh
$177
-
kW-mo/yr
- - -
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,544 $1,035 $5,544
108,710
kWh
- - - -
08 2.2511: Insulate bare equipment $688 $580 $471
9,207
kWh
$217
-
kW-mo/yr
- - -
09 2.1135: Repair furnaces and oven doors so that they seal efficiently $1,040 $37 $1,040
20,398
kWh
- - - -
10 2.2511: Insulate bare equipment $50 $42 $50
982
kWh
- - - -
11 2.2622: Replace existing chiller with high efficiency model $6,202 $32,361 $5,102
100,046
kWh
$1,100
-
kW-mo/yr
- - -
12 2.7224: Reduce space conditioning during non-working hours $541 - - - $541
-
MMBtu
- -
13 2.6211: Conserve energy by efficient use of vending machines $195 - $92
1,800
kWh
$103
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $22,848 $50,356 $18,866
369,913
kWh
$2,875
-
kW-mo/yr
$541
-
MMBtu
$23 $543
TOTAL IMPLEMENTED $16,110 $35,304 $13,570
266,110
kWh
$1,512
-
kW-mo/yr
$541
-
MMBtu
- $487
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs