ITAC Assessment: IC0142
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ITAC Assessment: IC0142
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Assessment Year 2008
Principal Product Springs
NAICS 332613: Spring Manufacturing
SIC 3493: Steel Springs, Except Wire
Sales Range $5
M
to 10
M
# of Employees 60
Plant Area 46,000
ft2
Annual Production 100,000,000
units
Production Hrs. Annual 3,984
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $69,448 826,440
kWh
Electricity Demand $15,529 3,100
kW-mo/yr
Natural Gas $25,452 2,797
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,673 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $21,443

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7144: Install spectral reflectors / delamp $1,099 $488 $934
11,115
kWh
$165
-
kW-mo/yr
- - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,855 $9,432 $1,365
16,253
kWh
$334
-
kW-mo/yr
- $19 $137
03 2.4237: Substitute compressed air cooling with water or air cooling $697 $90 $697
8,298
kWh
- - - -
04 2.7231: Use radiant heater for spot heating $216 $620 - - $216
-
MMBtu
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,469 $1,150 $4,469
53,200
kWh
- - - -
06 2.1115: Eliminate combustible gas in flue gas $2,442 - - - $2,442
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $525 $507 $128
1,524
kWh
$10
-
kW-mo/yr
- $157 $230
08 2.7142: Utilize higher efficiency lamps and/or ballasts $90 $203 $49
956
kWh
$20
-
kW-mo/yr
- $43 $(-22.0)
09 2.4322: Use or replace with energy efficient substitutes $482 - $302
3,600
kWh
$180
-
kW-mo/yr
- - -
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,501 - $1,454
17,312
kWh
$1,047
-
kW-mo/yr
- - -
11 2.4133: Use most efficient type of electric motors $734 $5,429 $622
7,406
kWh
$112
-
kW-mo/yr
- - -
12 2.7135: Install occupancy sensors $711 $1,402 $682
8,143
kWh
$29
-
kW-mo/yr
- - -
13 2.7221: Lower temperature during the winter season and vice-versa $1,171 - - - $1,171
-
MMBtu
- -
14 2.1121: Use insulation in furnaces to facilitate heating / cooling $2,835 $16,294 - - $2,835
-
MMBtu
- -
15 2.7142: Utilize higher efficiency lamps and/or ballasts $5,846 $11,800 $4,569
54,393
kWh
$1,052
-
kW-mo/yr
- $24 $201
TOTAL RECOMMENDED $25,673 $47,415 $15,271
182,200
kWh
$2,949
-
kW-mo/yr
$6,664
-
MMBtu
$243 $546
TOTAL IMPLEMENTED $21,443 $30,411 $14,272
170,302
kWh
$2,769
-
kW-mo/yr
$3,613
-
MMBtu
$243 $546
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs