ITAC Assessment: IC0128
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ITAC Assessment: IC0128
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Assessment Year 2007
Principal Product Grey and ductile iron castings
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 132
Plant Area 63,135
ft2
Annual Production 21,835,000
lb
Production Hrs. Annual 6,048
hrs
Location (State) Wisconsin

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $461,522 10,904,136
kWh
Electricity Demand $172,379 68,637
kW-mo/yr
Natural Gas $374,063 34,161
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $242,523 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $72,382

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $15,654 $1,710 $15,654
372,697
kWh
- - - - - - -
02 2.2437: Recover waste heat from equipment $10,523 $6,000 - - $10,523
-
MMBtu
- - - - -
03 3.4114: Replace city water with recycled water via cooling tower $25,162 $21,540 $(-853.0)
(-20,303)
kWh
$(-196.0)
-
kW-mo/yr
- $26,831
-
Tgal
- - $(-620.0) -
04 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) $103,122 $9,600 - - - - $103,122
-
lb
- - -
05 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads $44,610 - - - $44,610
-
MMBtu
- - - - -
06 4.424: Improve space comfort conditioning $11,886 $10,408 - - - - - - - $11,886
07 2.2314: Replace heat treating oven with more efficient unit $21,900 $5,883 - - $21,900
-
MMBtu
- - - - -
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,566 $11,407 $1,022
24,320
kWh
$169
-
kW-mo/yr
- - - $144 $231 -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $249 $260 $70
1,664
kWh
$5
-
kW-mo/yr
- - - $109 $65 -
10 2.4133: Use most efficient type of electric motors $7,851 $30,665 $6,871
163,672
kWh
$980
-
kW-mo/yr
- - - - - -
TOTAL RECOMMENDED $242,523 $97,473 $22,764
542,050
kWh
$958
-
kW-mo/yr
$77,033
-
MMBtu
$26,831
-
Tgal
$103,122
-
lb
$253 $(-324.0) $11,886
TOTAL IMPLEMENTED $72,382 $71,465 $22,764
542,050
kWh
$958
-
kW-mo/yr
$21,900
-
MMBtu
$26,831
-
Tgal
- $253 $(-324.0) -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Solid Waste (non-haz) Savings Personnel Changes Savings Ancillary Material Cost Savings Increase in Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs