| Assessment Year | 2007 |
|---|---|
| Principal Product | Grey and ductile iron castings |
| NAICS | 331511: Iron Foundries |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 132 |
| Plant Area |
63,135
ft2
|
| Annual Production | 21,835,000
lb
|
| Production Hrs. Annual | 6,048
hrs
|
| Location (State) | Wisconsin |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $461,522 | 10,904,136 |
kWh
|
$0.042 |
| Electricity Demand | $172,379 | 68,637 |
kW-mo/yr
|
$2.51 |
| Natural Gas | $374,063 | 34,161 |
MMBtu
|
$10.95 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $242,523 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $72,382 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $15,654 | $1,710 |
$15,654
372,697
kWh
|
- | - | - | - | - | - | - | |
| 02 | 2.2437: Recover waste heat from equipment | $10,523 | $6,000 | - | - |
$10,523
-
MMBtu
|
- | - | - | - | - | |
| 03 | 3.4114: Replace city water with recycled water via cooling tower | $25,162 | $21,540 |
$(-853.0)
(-20,303)
kWh
|
$(-196.0)
-
kW-mo/yr
|
- |
$26,831
-
Tgal
|
- | - | $(-620.0) | - | |
| 04 | 3.5222: Use sand for other purposes (eg construction fill, cover for municipal landfills) | $103,122 | $9,600 | - | - | - | - |
$103,122
-
lb
|
- | - | - | |
| 05 | 2.6222: Use drying oven (batch type) on alternate days or other optimum schedule to run equipment with full loads | $44,610 | - | - | - |
$44,610
-
MMBtu
|
- | - | - | - | - | |
| 06 | 4.424: Improve space comfort conditioning | $11,886 | $10,408 | - | - | - | - | - | - | - | $11,886 | |
| 07 | 2.2314: Replace heat treating oven with more efficient unit | $21,900 | $5,883 | - | - |
$21,900
-
MMBtu
|
- | - | - | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,566 | $11,407 |
$1,022
24,320
kWh
|
$169
-
kW-mo/yr
|
- | - | - | $144 | $231 | - | |
| 09 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $249 | $260 |
$70
1,664
kWh
|
$5
-
kW-mo/yr
|
- | - | - | $109 | $65 | - | |
| 10 | 2.4133: Use most efficient type of electric motors | $7,851 | $30,665 |
$6,871
163,672
kWh
|
$980
-
kW-mo/yr
|
- | - | - | - | - | - | |
| TOTAL RECOMMENDED | $242,523 | $97,473 |
$22,764
542,050
kWh
|
$958
-
kW-mo/yr
|
$77,033
-
MMBtu
|
$26,831
-
Tgal
|
$103,122
-
lb
|
$253 | $(-324.0) | $11,886 | ||
| TOTAL IMPLEMENTED | $72,382 | $71,465 |
$22,764
542,050
kWh
|
$958
-
kW-mo/yr
|
$21,900
-
MMBtu
|
$26,831
-
Tgal
|
- | $253 | $(-324.0) | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Solid Waste (non-haz) Savings | Personnel Changes Savings | Ancillary Material Cost Savings | Increase in Production Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs