ITAC Assessment: IC0127
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ITAC Assessment: IC0127
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Assessment Year 2007
Principal Product Pork Products
NAICS 311612: Meat Processed from Carcasses
SIC 2013: Sausages and Other Prepared Meat Products
Sales Range $50
M
to 100
M
# of Employees 226
Plant Area 155,000
ft2
Annual Production 80,000,000
lb
Production Hrs. Annual 3,336
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $490,959 12,934,592
kWh
Electricity Demand $232,001 25,758
kW-mo/yr
Natural Gas $726,849 74,076
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $103,349 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $103,349

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
01 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $14,659 - - - - $14,659
-
MMBtu
- -
02 3.4114: Replace city water with recycled water via cooling tower $800 $440 $(-1,656.0)
(-43,580)
kWh
$(-1,216.0)
-
kW-mo/yr
- - $3,672
-
Tgal
-
03 2.4133: Use most efficient type of electric motors $9,063 $51,889 $5,994
157,749
kWh
$3,069
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $120 $1,026 $120
3,149
kWh
- - - - -
05 2.8114: Change rate schedules or other changes in utility service $36,459 - - - $36,459 - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $4,336 $20,976 $2,720
71,582
kWh
$1,379
-
kW-mo/yr
- - - $237
07 2.2511: Insulate bare equipment $3,818 $886 - - - $3,818
-
MMBtu
- -
08 2.2135: Repair and eliminate steam leaks $2,137 $1,000 - - - $2,092
-
MMBtu
$45
-
Tgal
-
09 2.1233: Analyze flue gas for proper air/fuel ratio $9,282 - - - - $9,282
-
MMBtu
- -
10 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $22,675 $50,711 - - - $22,675
-
MMBtu
- -
TOTAL RECOMMENDED $103,349 $126,928 $7,178
188,900
kWh
$3,232
-
kW-mo/yr
$36,459 $52,526
-
MMBtu
$3,717
-
Tgal
$237
TOTAL IMPLEMENTED $103,349 $126,928 $7,178
188,900
kWh
$3,232
-
kW-mo/yr
$36,459 $52,526
-
MMBtu
$3,717
-
Tgal
$237
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs