| Assessment Year | 2006 |
|---|---|
| Principal Product | steel rounds, squares, billets, and slabs |
| NAICS | 331110: Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $100 M to 500M |
| # of Employees | 245 |
| Plant Area |
479,100
ft2
|
| Annual Production | 360,000
ton
|
| Production Hrs. Annual | 5,096
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,874,752 | 136,529,058 |
kWh
|
$0.014 |
| Electricity Demand | $2,320,959 | 514,613 |
kW-mo/yr
|
$4.51 |
| Natural Gas | $3,894,358 | 479,534 |
MMBtu
|
$8.12 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $5,181,466 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $2,717,547 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Water Consumption Savings | By-product Production Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2437: Recover waste heat from equipment | $2,641,138 | $12,550,416 | - | - |
$(-5,650,546.0)
-
MMBtu
|
$(-240,000.0) |
$(-425,524.0)
-
Tgal
|
$8,957,208 | |
| 02 | 2.1133: Adjust burners for efficient operation | $76,409 | $252,000 | - | - |
$76,409
-
MMBtu
|
- | - | - | |
| 03 | 2.4322: Use or replace with energy efficient substitutes | $1,509,727 | $6,804,600 | - | - |
$1,509,727
-
MMBtu
|
- | - | - | |
| 04 | 2.2414: Use waste heat from hot flue gases to preheat | $861,835 | $1,928,400 |
$(-3,879.0)
(-277,061)
kWh
|
$(-3,004.0)
-
kW-mo/yr
|
$868,718
-
MMBtu
|
- | - | - | |
| 05 | 3.4113: Treat and reuse rinse waters | $92,357 | $31,583 |
$(-4,849.0)
(-346,327)
kWh
|
$(-3,782.0)
-
kW-mo/yr
|
- | - |
$100,988
-
Tgal
|
- | |
| TOTAL RECOMMENDED | $5,181,466 | $21,566,999 |
$(-8,728.0)
(-623,388)
kWh
|
$(-6,786.0)
-
kW-mo/yr
|
$(-3,195,692.0)
-
MMBtu
|
$(-240,000.0) |
$(-324,536.0)
-
Tgal
|
$8,957,208 | ||
| TOTAL IMPLEMENTED | $2,717,547 | $12,802,416 | - | - |
$(-5,574,137.0)
-
MMBtu
|
$(-240,000.0) |
$(-425,524.0)
-
Tgal
|
$8,957,208 | ||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs